Heterojunction Region Transistor Leakage Reduction
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Solution Overview
Problem
Forming improved p-channel and n-channel transistors in a single electronic device is challenging due to the need for separate improvements in both components, which often results in increased costs and complexity, with existing methods requiring lengthy and expensive processes to avoid mismatched gate electrode work functions and reduce switching time.
Innovation Solution
An electronic device with a heterojunction region at most 5 nm thick is formed, allowing for a single gate electrode process that reduces leakage current by changing the effective depth of charge flow, enabling the fabrication of short channel transistors with a mismatched gate electrode work function.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If separate improvements are made for both PMOS and NMOS components, then overall CMOS performance is improved, but manufacturing cost and process complexity increase
Solution Approach 1:
The patent merges the gate electrode formation processes for PMOS and NMOS transistors into a single unified process. By forming both gate electrodes simultaneously using the same deposition and patterning steps, the patent eliminates the need for separate gate formation processes, thereby reducing manufacturing complexity while maintaining the ability to achieve different work functions through selective material deposition or doping in subsequent steps.
2Ease of manufacture
If a single gate electrode is used for both transistor types, then manufacturing cost is reduced, but work function mismatch increases leading to higher threshold voltage
Solution Approach 1:
The patent applies local quality by making the gate electrode properties spatially variable. After forming a common gate electrode structure, the patent selectively modifies the work function in different regions - for example, by selective doping, selective deposition of additional layers, or selective etching - to create PMOS-appropriate work functions in one region and NMOS-appropriate work functions in another, thus achieving local optimization while maintaining a unified fabrication process.
3Ease of manufacture
If channel regions are lightly doped to use a single gate electrode process, then manufacturing is simplified, but subthreshold carrier centroid moves farther from channel surface increasing leakage
Solution Approach 1:
The patent introduces an intermediary approach by using a carefully engineered gate electrode structure or interface layer that mediates between the lightly doped channel and the gate. This intermediary structure - such as an ultra-thin dielectric layer, a specific gate material composition, or an interface dipole layer - allows the gate to exert effective control over the channel despite the light doping, thereby preventing excessive leakage while maintaining process simplicity.
4Speed
If source and drain regions are moved closer to reduce switching time, then device speed is improved, but drain induced barrier lowering increases leakage current
Solution Approach 1:
The patent applies preliminary anti-action by implementing compensatory measures before the harmful effect of drain induced barrier lowering becomes significant. This may include pre-doping the channel region with specific dopant profiles, creating raised source/drain structures, or engineering the gate electrode work function and voltage characteristics in advance to counteract the expected barrier lowering effect, thus preventing leakage increase even as device dimensions are scaled down for faster switching.
Data Source
AI summary
An electronic device can include a first transistor having a first channel region further including a heterojunction region that, in one aspect, is at most approximately 5 nm thick. In another aspect, the first transistor can include a p-channel transistor including a gate electrode having a work function mismatched with the associated channel region, and the heterojunction region can lie along a surface of a semiconductor layer closer to a substrate than an opposing surface of the substrate. The electronic device can also include an n-channel transistor, and the subthreshold carrier depth of the p-channel and n-channel transistors can have approximately a same value as compared to each other. A process of forming the electronic device can include forming a compound semiconductor layer having an energy band gap greater than approximately 1.2 eV.


