HEV Base Torque Reserve Control for Responsive Low-NVH Tip-Ins

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Solution Overview

Problem

Existing methods for managing noise, vibration, and harshness (NVH) in vehicle powertrains, particularly in hybrid electric vehicles (HEVs), fail to adequately account for accelerator pedal position and rate of change, leading to inadequate base torque reserves that can result in insufficient responsiveness, fuel inefficiency, and NVH issues.

Innovation Solution

A powertrain operating method that generates an engine base torque reserve based on the accelerator pedal position and its rate of change, coordinating with other factors like drive mode, vehicle altitude, battery state of charge, and transmission gear to ensure appropriate responsiveness and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If base torque reserve is increased to improve responsiveness, then vehicle responsiveness is improved, but fuel efficiency deteriorates and NVH issues worsen

Engineering Contradiction:
Improvevehicle responsivenessVSAvoidfuel efficiency
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The base torque reserve is made dynamic by adjusting it according to accelerator pedal position and pedal rate of change. The control system continuously adapts the torque reserve level based on current driving conditions, transitioning between different reserve levels as driving demands change, rather than maintaining a fixed high reserve level that would waste fuel during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the torque reserve parameter based on accelerator pedal position and pedal rate of change. When rapid acceleration is detected (high pedal rate of change), the base torque reserve is increased to enable responsive torque delivery. During normal driving conditions, the reserve is reduced or eliminated to maintain fuel efficiency and avoid NVH issues.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If base torque reserve is increased to improve responsiveness, then driver torque requests are met faster, but NVH issues worsen

Engineering Contradiction:
Improvetorque delivery timeVSAvoidNVH issues
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The torque reserve parameter is dynamically adjusted based on accelerator pedal position and pedal rate of change. High torque reserve is applied only temporarily during rapid acceleration events (tip-ins) when responsiveness is critical, while during normal operation the reserve is minimized to prevent NVH issues from excessive torque reserves.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If base torque reserve is decreased to improve fuel efficiency, then fuel economy improves, but vehicle responsiveness deteriorates

Engineering Contradiction:
Improvefuel economyVSAvoidvehicle responsiveness
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The system dynamically adjusts base torque reserve based on real-time accelerator pedal position and pedal rate of change. During normal driving, minimal or zero torque reserve is maintained to maximize fuel economy. When rapid acceleration is detected, the system quickly increases the torque reserve to ensure responsive torque delivery, then reduces it again after the transient event.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If traditional NVH management approaches are used without coordinating input transmission actuators, then device complexity is reduced, but drivetrain response coordination deteriorates during tip-ins

Engineering Contradiction:
Improvecontrol system complexityVSAvoiddrivetrain response coordination
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The control system merges the control of input transmission actuators with the base torque reserve management. By coordinating these actuators together based on accelerator pedal position and pedal rate of change, the system ensures that all torque delivery components respond in a connected and synchronized manner during tip-in events, improving drivetrain response coordination without requiring entirely separate control systems.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11845420B2Methods and systems for coordinated shaping of HEV base torque
Publication Date: 2023.12.19 FORD GLOBAL TECH LLC
  • US11845420B2 patent drawing
  • US11845420B2 patent drawing
  • US11845420B2 patent drawing

AI summary

A vehicle operating method comprising generating a base torque reserve for an engine based on a position of an accelerator pedal and a position rate of change of the accelerator pedal, where the base torque reserve is an air reserve of the engine generated by the engine. The base torque reserve may further be generated based on one or more of a drive mode, a vehicle altitude, a battery state of charge (SOC), and a transmission gear, in at least one example.