Hexagonal Layered Lithium Metal Oxide Synthesis

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Solution Overview

Problem

Lithium metal oxides with cubic spinel-like structures in lithium and lithium-ion batteries undergo phase transformations, leading to poor electrochemical performance and hindered lithium ion diffusion, which affects battery cycling and energy density.

Innovation Solution

A method to produce lithium metal oxides with a substantially single-phase, hexagonal layered crystal structure by controlling the synthesis temperature and cooling rate, ensuring the absence of localized cubic spinel-like phases, using the formula Li x Ni a Co b Mn c O 2, where a, b, and c are within specific ranges, to maintain structural stability and enhance electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If lithium metal oxides are synthesized with cubic spinel-like structure, then synthesis is easier, but electrochemical performance deteriorates and lithium ion diffusion is hindered

Engineering Contradiction:
Improvesynthesis easeVSAvoidelectrochemical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling synthesis temperature (heating to 600-1000°C) and cooling rate (0.1-10°C/min) to transform the crystal structure from cubic spinel-like to hexagonal layered LiMO2, thereby improving electrochemical performance while maintaining synthesis feasibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions by controlling the transformation from cubic spinel-like phase to hexagonal layered phase through controlled cooling after high-temperature synthesis, eliminating harmful cubic phases and achieving superior electrochemical performance

Inventive Principle:
Principle #36Phase transitions

2Reliability

If hexagonal layered structure is formed, then lithium ion diffusion improves, but synthesis requires precise temperature and cooling rate control

Engineering Contradiction:
Improvelithium ion diffusionVSAvoidsynthesis process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes synthesis parameters by heating to 600-1000°C and controlling cooling rate at 0.1-10°C/min, achieving hexagonal layered structure that enables superior lithium ion diffusion while managing process complexity through defined parameter ranges

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces complex mechanical control systems with a controlled cooling process that naturally achieves the desired hexagonal layered structure through thermodynamic principles, simplifying the synthesis process while maintaining high lithium ion diffusion performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If cubic spinel-like phases are present, then phase transformation occurs during cycling, but this leads to poor battery cycling performance

Engineering Contradiction:
Improvephase stabilityVSAvoidbattery cycling life
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of stationary object

Solution Approach 1:

The patent controls phase transitions by eliminating cubic spinel-like phases through controlled cooling to form stable hexagonal layered structure, preventing harmful phase transformations during battery cycling and extending battery life

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent applies preliminary anti-action by preventing the formation of harmful cubic spinel-like phases during synthesis through controlled cooling, thereby preemptively avoiding phase transformations that would degrade battery cycling performance

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting lithium metal oxides exhibit improved electrochemical performance, consistent cycling, and higher energy density due to the absence of cubic spinel-like phases, which allows for better lithium ion diffusion and structural integrity during charge and discharge cycles.

Implementation Method 1

phase transformation between the two structures is possible and the layered structure is energetically favored only at high temperatures

Methodology Applied
Scientific EffectPhase transformation: Phase Change

Implementation Method 2

a method of preparing a compound having a substantially single phase, hexagonal layered crystal structure

Methodology Applied
Scientific EffectCrystallisation: Crystallisation

Implementation Method 3

Layered LiCoO 2 also has an energetically favored tendency of changing into spinel LiCo 2 O 4 when 50% of the lithium ions are removed from the LiCoO 2 during electrochemical charging

Methodology Applied
Scientific EffectPhase transformation: Phase Change

Data Source

PatentEP1900046B1Inorganic compounds
Publication Date: 2013.11.06 TODA INDS EURO
  • EP1900046B1 patent drawingFigure 1~2
  • EP1900046B1 patent drawingFigure 3a~4b
  • EP1900046B1 patent drawing

AI summary

The present invention relates to compounds having a hexagonal layered structure that is substantially free from cubic-spinel like phases, a process for preparing the same and the use thereof.