Hexagonal Strain Amplification Structure for Synthetic Jet Actuator

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Solution Overview

Problem

Existing synthetic jet actuators require amplification systems that increase translational mass, limiting their efficiency and frequency of operation, particularly when using piezoelectric actuators for aerodynamic control and flow management.

Innovation Solution

A mechanical amplification structure with a hexagonal frame and flexible joints connects piezoceramic actuators to a center shaft, allowing orthogonal motion without interfering with the actuation assembly, reducing moving mass and enhancing amplification through coupled mechanical and acoustic resonance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a basic flexible rombus structure is used for amplification, then motion amplification is achieved, but the entire flexure including the piezoelectric stack translates during activation, increasing translational mass

Engineering Contradiction:
Improvedisplacement amplificationVSAvoidtranslational mass
Core Design Contradiction:
Length of moving objectVSWeight of moving object

Solution Approach 1:

The invention extracts the piezoelectric stack from the translating motion path by using a collared shaft that passes through the actuator assembly. The shaft is constrained to move only in the longitudinal direction while the piezoelectric stack remains stationary relative to the transverse plane, separating the amplification function from the translating mass.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces a new dimensional constraint by using a collared shaft configuration where the shaft can move longitudinally through the actuator assembly without the piezoelectric stack translating transversely. This dimensional separation allows amplification in one dimension while preventing mass translation in another dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the piezoelectric stack is constrained at one vertex with motion output at the second vertex, then amplification is created, but the entire flexure structure must translate, limiting frequency of operation

Engineering Contradiction:
Improvefrequency of operationVSAvoidtranslational mass
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The piezoelectric stack is extracted from the translating motion path and held stationary by the collared shaft configuration, allowing the amplification mechanism to operate without moving the heavy piezoelectric mass, thereby increasing the frequency of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention creates a dynamic system where the collared shaft can move independently in the longitudinal direction while the piezoelectric stack remains fixed in the transverse plane, enabling high-frequency operation by decoupling the mass translation from the amplification motion.

Inventive Principle:
Principle #15Dynamics

3Power

If amplification systems are employed for piezoelectric actuators, then enhanced operation is achieved, but translational mass increases, reducing efficiency

Engineering Contradiction:
Improveamplification transfer functionVSAvoidtranslational mass
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The piezoelectric stack is extracted from the translating mass by using a collared shaft that passes through the actuator assembly, allowing the amplification transfer function to be maximized while the heavy piezoelectric mass remains stationary, thereby improving efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses dimensional separation to allow amplification in the longitudinal direction while preventing transverse translation of the piezoelectric stack, maximizing the amplification transfer function without increasing translational mass.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves significant displacement amplification, minimizing translational mass and maximizing the transfer function, resulting in higher air velocities and forces through the synthetic jet orifice, with a displacement amplification factor of up to 10 and resonant amplification of approximately 5, while maintaining axial alignment and reducing operational frequency.

Implementation Method 1

Activation of the piezoelectric elements provides lateral extension or contraction of the actuation assembly

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The frame incorporates a plurality of rigid beams connected together by flexible joints

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

coupled mechanical and acoustic resonance

Methodology Applied
Scientific EffectMechanical resonance: Resonance

Implementation Method 4

coupled mechanical and acoustic resonance

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentEP2674721B1Strain amplification structure and synthetic jet actuator
Publication Date: 2019.08.07 THE BOEING CO
  • EP2674721B1 patent drawingFigure 1
  • EP2674721B1 patent drawingFigure 2
  • EP2674721B1 patent drawingFigure 3

AI summary

A strain amplification structure has a frame with a hexagonal structure incorporating a plurality of rigid beams (16a) that are connected to opposing end beams by a plurality of flexible joints (24). A piezoceramic actuator assembly (26) is connected to the opposing end beams having a collar (32)including an opening. A shaft (18) providing an output is connected to the plurality of rigid beams with flexible joints and passes through the opening in the collar (32) for non-interfering motion orthogonal to the actuator assembly.