Hexagonal Support Piece Rigging for Multi-Angle Structural Assembly
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Solution Overview
Problem
Conventional rigging systems are labor-intensive, limited in configuration options due to right-angle connections, and restricted in orientation, making them less versatile and less suitable for various construction and support applications.
Innovation Solution
A modular rigging system utilizing hexagonal support pieces with rod holes, set screw holes, and connection bolts, allowing for multiple orientations and configurations through interchangeable pieces, enabling secure and versatile structural support.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional right angle clamps are used to connect vertical and horizontal tubes, then the connection is simple and straightforward, but the configuration options are limited to right angles only
Solution Approach 1:
The connection mechanism is divided into separate functional components: a clamp body with multiple connection surfaces, individual adjustment elements, and modular mounting options. This segmentation allows each component to be optimized independently while providing multiple connection orientations (right angles, acute angles, obtuse angles) without requiring entirely different clamp designs.
Solution Approach 2:
The clamp incorporates dynamic adjustment capabilities through movable connection surfaces and adjustable mounting positions. This allows the connection geometry to be changed after assembly, enabling the same clamp to adapt to different configuration requirements (vertical, horizontal, angled connections) without requiring multiple specialized clamp types.
2Productivity
If conventional rigging systems are used, then the construction process is straightforward with limited training needed, but the system is labor-intensive and time-consuming to assemble
Solution Approach 1:
Connection surfaces, mounting positions, and alignment features are pre-configured on the clamp during manufacturing. This preliminary preparation eliminates the need for field measurements, custom fabrication, or complex alignment procedures during assembly, significantly reducing assembly time and labor requirements while maintaining ease of operation.
Solution Approach 2:
The clamp design incorporates self-aligning features and self-securing mechanisms that automatically guide components into proper positions and lock them in place without requiring specialized tools or extensive operator skill. This self-service capability accelerates assembly while keeping the system easy to operate.
3Adaptability or versatility
If right angle connections are used in conventional systems, then the structural design is simple, but the locations where rigging can be used are limited
Solution Approach 1:
The clamp is designed as a universal connection device with multiple connection surfaces oriented at different angles (right angles, acute angles, obtuse angles) and multiple mounting positions. This multi-functionality allows the same clamp to be used in diverse installation locations (vertical tubes, horizontal tubes, angled supports) while maintaining consistent structural integrity through standardized load-path design.
Data Source
AI summary
A rigging system comprising a plurality of members including: a first hexagonal support piece comprising: six side members, six rod clamps, each one of the rod clamps being configured to receive and hold a rod piece and positioned between and connecting two neighboring ones of the side members, the each one of the rod clamps comprising: a gap open to outward from a center of the first hexagonal support piece, a latch configured to close the gap at least in part to hold the rod piece within the gap, a set screw hole configured for a set screw to be inserted to tighten the latch, and a rear hole configured for a screw or a bolt to be inserted toward the center of the first hexagonal support piece, and at least one side hole; a first set screw having a cross-section of size and shape configured to fit closely within a cross-section of the set screw hole; and a first connection bolt having a cross-section of size and shape configured to fit closely within a cross-section of the at least one side hole, wherein the plurality of members have a plurality of configurations of structural support, is disclosed.