Hexapod Jack Inertia Reduction via Base-Mounted Drive

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Solution Overview

Problem

Hexapod platforms face significant inertia due to the weight and movement of their jacks, limiting their ability to perform fast and large-scale movements.

Innovation Solution

The design incorporates a jack with a body, a piston, and a rod connected by a ball joint, where the body is fixed to the base and the piston moves translationally, reducing inertia by using rigid piping and hydrostatic ball joints for efficient fluid supply and pressure distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the jacks are made heavyweight with on-board drive systems, then the jacks can carry their own drive systems and operate independently, but the overall inertia of the platform increases significantly

Engineering Contradiction:
Improvejack operational independenceVSAvoidplatform inertia
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The drive system is extracted from the moving jacks and relocated to the fixed base. The jacks now only contain the hydraulic cylinder and rod mechanism, while the motor and control systems remain stationary on the base, connected to the jacks via fixed hydraulic piping.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A fixed hydraulic piping system acts as an intermediary between the stationary drive system on the base and the moving jacks. This allows power transmission without requiring the jacks to carry their own drive systems, reducing jack mass while maintaining operational capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If the jacks are made lightweight to reduce platform inertia, then fast movements are enabled, but the jacks cannot carry their own drive systems

Engineering Contradiction:
Improveplatform movement speedVSAvoidjack operational independence
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The mechanical drive system that would be mounted on the jacks is replaced with a hydraulic actuation system. The hydraulic cylinder and rod mechanism provides the necessary mechanical force while keeping the jack mass low, as the heavy motor and control systems remain on the base.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

Hydraulic actuation is used to provide force to the lightweight jacks. The fixed hydraulic piping system on the base delivers pressurized fluid to the jack cylinders, enabling the lightweight jacks to generate sufficient force for fast platform movements without carrying their own drive systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If rigid piping is used for fluid supply, then fluid supply efficiency is improved and pressure distribution is optimized, but the system complexity increases

Engineering Contradiction:
Improvefluid supply efficiencyVSAvoidpiping system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of using flexible hoses that would accommodate jack movement, the system inverts the approach by making the piping system rigid and fixed to the base. The jacks are designed to move within constraints that are compatible with the fixed piping arrangement, achieving better fluid supply efficiency while managing complexity through careful system integration.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for faster and more precise movements of the top plate with reduced inertia, enhancing the hexapod platform's capability for rapid and large-scale positioning.

Implementation Method 1

the rod is connected to the piston by means of a ball joint

Methodology Applied
Scientific EffectBall joint: Ball

Data Source

PatentUS8495927B2Hexapod platform and jack that can be used in the hexapod platform
Publication Date: 2013.07.30 BIA SRL
  • US8495927B2 patent drawing
  • US8495927B2 patent drawing
  • US8495927B2 patent drawing

AI summary

A hexapod platform and a jack that can be used in the hexapod platform are provided. The jack includes a body, a piston capable of translational movement with respect to the body and a rod connected to the piston to follow its translational movement and by means of which the jack applies load. The rod is connected to the piston by means of a ball joint. The hexapod platform comprises six jacks according to the invention.