HF Circuit Board Connector With Movable EMI Gap Shielding

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Solution Overview

Problem

Existing circuit board plug-in connectors experience gaps due to component, positional, and assembly tolerances, leading to electromagnetic interference through these gaps when transmitting high-frequency signals.

Innovation Solution

A circuit board plug-in connector with a movable shielding element that bridges the gap between the connector and the circuit board, ensuring continuous electromagnetic shielding by being conductively connected to the ground potential.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the circuit board plug-in connector is connected to the printed circuit board in a position-controlled manner to minimize the gap, then the electromagnetic shielding effect is improved, but the assembly complexity and manufacturing precision requirements increase

Engineering Contradiction:
Improveelectromagnetic shielding effectVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shielding element is designed to be movable relative to the connector housing, allowing it to dynamically adapt its position. During assembly, the shielding element can move to accommodate gaps caused by tolerances, automatically maintaining contact with the circuit board ground plane without requiring precise position control of the entire connector assembly.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shielding function is segmented into a separate movable shielding element that can independently adjust its position relative to the connector housing. This separation allows the shielding element to compensate for assembly tolerances independently from the main connector positioning.

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If component tolerances and manufacturing tolerances are accommodated with larger assembly tolerances, then the ease of assembly is improved, but the gap between the connector and circuit board increases leading to electromagnetic interference

Engineering Contradiction:
Improveease of assemblyVSAvoidelectromagnetic interference
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The movable shielding element acts as an intermediary component between the connector housing and the circuit board ground plane. It fills the gap created by assembly tolerances and provides a continuous electromagnetic shield, preventing interference while allowing the main connector to be assembled with relaxed tolerance requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shielding element's position parameter is made variable rather than fixed. It can change its position relative to the connector housing to accommodate different gap sizes resulting from assembly tolerances, maintaining effective shielding across a range of assembly conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The movable shielding element maintains reliable electromagnetic shielding across various positional and assembly tolerances, minimizing interference and ensuring effective transmission of high-frequency signals.

Implementation Method 1

The plug face has a fixed shield for electromagnetic shielding of the electrical conductor. The circuit board interface has a shielding element, mounted movably relative to the electrical conductor and to the shield, for electromagnetic shielding of the electrical conductor.

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

The shielding element bears against the circuit board, is electrically conductively connected to a ground potential of the circuit board and bridges a gap between the circuit board and the circuit board plug-in connector.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20260088575A1Circuit board plug-in connector and circuit board
Publication Date: 2026.03.26 MD ELEKTRONIK GMBH
  • US20260088575A1 patent drawing
  • US20260088575A1 patent drawing

AI summary

A circuit board plug-in connector for high-frequency signals, the circuit board plug-in connector has a plug face for reversible connection to a corresponding plug-in connector for high-frequency signals, and a circuit board interface for permanent connection to a circuit board. The plug face and the circuit board interface have at least one continuous electrically conductive electrical conductor. The plug face has a fixed shield for electromagnetic shielding of the electrical conductor, and the circuit board interface has a shielding element, mounted movably relative to the electrical conductor, for electromagnetic shielding of the electrical conductor.