HF-GFCI Circuit With Single Sense Transformer Against False Tripping

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Solution Overview

Problem

Conventional ground fault circuit interrupters (GFCIs) are prone to false tripping due to high-frequency noise and require regular testing to ensure end-of-life functionality, often failing to provide protection when not functioning correctly.

Innovation Solution

A high-frequency resistant GFCI with a single sense transformer to eliminate cross-talk and spurious trips, integrated self-test and end-of-life (STEOL) circuits, and a reduced power solenoid design to minimize power consumption and false tripping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional GFCI uses multiple sense transformers to detect ground faults, then detection sensitivity is improved, but high-frequency cross-talk causes false tripping

Engineering Contradiction:
Improveground fault detection sensitivityVSAvoidhigh-frequency cross-talk noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent removes one of the two sense transformers from the conventional GFCI circuit, retaining only a single sense transformer. This extraction eliminates the cross-talk noise source while preserving ground fault detection capability through alternative circuit design modifications.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent modifies circuit parameters including adding filtering capacitors (C1, C2) and adjusting resistor values (R1, R2, R3, R4) to change the frequency response characteristics of the circuit, thereby suppressing high-frequency noise while maintaining sensitivity to ground fault conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If GFCI includes comprehensive testing circuits to ensure end-of-life functionality, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveend-of-life functionality assuranceVSAvoidtesting circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the self-test functionality with the existing operational circuits of the GFCI. The testing circuit shares components such as the sense transformer, operational amplifiers, and switching elements with the normal ground fault protection circuit, thereby reducing overall device complexity while ensuring reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The GFCI device performs automatic self-testing of its own components and functionality without requiring external testing equipment. The integrated testing circuit autonomously monitors the health of sense transformers, operational amplifiers, and switching elements, and provides end-of-life warnings when degradation is detected.

Inventive Principle:
Principle #25Self-service

3Reliability

If solenoid is designed with higher power to ensure reliable switching, then switching reliability is improved, but power consumption increases and heat generation worsens

Engineering Contradiction:
Improveswitching reliabilityVSAvoidsolenoid power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs a dynamic switching strategy where the solenoid is energized only temporarily during fault conditions or testing, rather than continuously. The circuit uses latching mechanisms and timing circuits to minimize the duration of high-power solenoid operation, thereby reducing overall power consumption while maintaining switching reliability when needed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces false trips caused by high-frequency noise and ensures reliable operation by automatically testing for end-of-life conditions, maintaining safety and reducing power consumption.

Implementation Method 1

a first sensor coil through which the line and neutral conductors of the protected circuit pass. The output of the first sensor coil is applied through a coupling capacitor to the above-described operational amplifier

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The output of the first sensor coil is applied through a coupling capacitor to the above-described operational amplifier

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

an operational amplifier which amplifies the sensed ground fault signal and applies the amplified signal to a window comparator

Methodology Applied
Scientific EffectElectrical amplification:

Implementation Method 4

applies the amplified signal to a window comparator which compares it to positive and negative reference signals. If either reference value is exceeded, a trip signal is generated

Methodology Applied
Scientific EffectElectrical comparison:

Implementation Method 5

A typical ground fault interrupter includes an operational amplifier which amplifies the sensed ground fault signal... generates a trip signal

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnet

Data Source

PatentUS12451683B1High frequency resistant nuisance tripping GFCI and with self-test and end of life (STEOL) circuits
Publication Date: 2025.10.21 TOWER MFG CORP
  • US12451683B1 patent drawing
  • US12451683B1 patent drawing
  • US12451683B1 patent drawing

AI summary

A high-frequency resistant ground fault circuit interrupter (HF-GFCI) with self-test and end-of-life detection is disclosed. The invention incorporates a noise-resistant fault detection circuit, an auto-test module, and an end-of-life shutdown mechanism to ensure reliable protection. The device minimizes false tripping due to high-frequency noise and enhances safety through continuous self-monitoring. Experimental validation confirms improved immunity to leakage currents and transient voltage disturbances. The HF-GFCI also provides an LED circuit having dual functionality: an LED indicator circuit and neutral to ground detection on the load side of the HF-GFCI.