HF Ignition System Malfunction Detection via Voltage Pulse Analysis

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Solution Overview

Problem

HF ignition systems for vehicle engines face malfunctions such as arc-, spark-, or sliding-discharges, which are difficult to detect, leading to potential system damage and inefficiencies in fuel combustion.

Innovation Solution

A method for operating an HF ignition system involves measuring electrical variables during a voltage pulse to generate a corona discharge, evaluating these measurements for periodic fluctuations, and generating an error signal if thresholds are exceeded, allowing for early detection of malfunctions and reducing energy input to prevent further damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HF ignition system operates without monitoring, then system complexity is low, but reliability deteriorates due to undetected malfunctions

Engineering Contradiction:
Improvedetection of malfunctionsVSAvoidmeasurement and evaluation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The HF ignition system performs self-diagnostics by using its own operational parameters (voltage, current, impedance) to detect malfunctions. The control unit monitors the ignition system's own electrical characteristics during operation, eliminating the need for separate external monitoring systems while improving reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously measures electrical parameters during voltage pulse application and feeds this information back to the control unit for real-time malfunction detection. This feedback mechanism enables the system to adapt and respond to changing conditions, improving reliability without requiring complex external monitoring infrastructure.

Inventive Principle:
Principle #23Feedback

2Reliability

If continuous monitoring of electrical variables is implemented, then reliability improves through early malfunction detection, but energy consumption increases

Engineering Contradiction:
Improveearly detection of malfunctionsVSAvoidenergy for measurement and evaluation
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs measurements periodically during voltage pulse application rather than continuously. By synchronizing measurements with the ignition cycle and only evaluating parameters when voltage is applied, the system achieves reliable malfunction detection while minimizing energy consumption associated with monitoring.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs measurements during the voltage pulse application window, which is a predetermined time interval necessary for ignition operation. By confining measurements to this preliminary-defined window rather than continuous monitoring, energy consumption is reduced while maintaining detection capability.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If high voltage is applied continuously for ignition, then fuel combustion efficiency is maintained, but risk of system damage from malfunctions increases

Engineering Contradiction:
Improvefuel combustion efficiencyVSAvoidsystem damage from arc or sliding discharges
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control unit receives real-time feedback from measurements of electrical parameters (voltage, current, impedance) during HF ignition operation. Based on this feedback, the system can detect signs of malfunctions such as arc or sliding discharges and respond by reducing or terminating voltage pulse application, preventing system damage while maintaining combustion efficiency during normal operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary anti-action by detecting early signs of malfunctions through measurement and evaluation of electrical parameters before they can cause significant damage. By identifying abnormal patterns in voltage, current, or impedance during the voltage pulse, the system can preemptively reduce energy input to prevent harmful effects.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively detects malfunctions by analyzing voltage and current fluctuations, reducing the risk of system damage and improving fuel combustion efficiency by ensuring proper corona discharge operation.

Implementation Method 1

HF ignition systems use a voltage converter, e.g., a transformer, to generate high voltage from an on-board voltage

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

high voltage is used for HF excitation of an electrical resonant circuit to which the ignition electrode is connected

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

electrical energy is fed with a voltage pulse into the HF ignition system in order to generate a corona discharge

Methodology Applied
Scientific EffectCorona Discharge: Corona Discharge

Data Source

PatentUS9062648B2Method for operating a HF ignition system
Publication Date: 2015.06.23 BORGWARNER LUDWIGSBURG GMBH
  • US9062648B2 patent drawing
  • US9062648B2 patent drawing

AI summary

The invention relates to a method for operating a HF ignition system, wherein electrical energy for generating a corona discharge is fed with a voltage pulse into the HF ignition system and a series of measured values of an electrical variable is measured during the voltage pulse, and the measured values are evaluated in order to detect malfunctions. It is provided according to the invention that the measured values are evaluated by determining a characteristic variable for the fluctuation range of the same and comparing the determined characteristic variable with a threshold, or in that by means of a transformation of said series, the frequency spectrum of said series is calculated, and it is checked for at least one frequency range if a threshold is exceeded.