High-Frequency Module Layout for Heat Dissipation and Filter Isolation

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Solution Overview

Problem

Conventional high frequency modules face challenges in reducing size while maintaining heat-dissipating properties and stable operation of power amplifiers, as thermal vias occupy space and can cause electromagnetic coupling between filters, leading to reduced isolation and potential oscillation.

Innovation Solution

A high frequency module design featuring a multilayered substrate with power amplifier IC, first and second filters disposed directly below the IC, and coupling-reducing ground vias that double as thermal vias to prevent electromagnetic coupling and maintain heat dissipation, using an interdigital λ/4 resonator for the first filter to reduce via holes and enhance heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thermal vias are disposed directly below the power amplifier IC to dissipate heat, then heat dissipation is improved, but the module size cannot be reduced because thermal vias occupy space and prevent filter placement

Engineering Contradiction:
Improveheat dissipationVSAvoidmodule size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The ground vias of the first filter are made to serve dual purposes: as ground connections for the filter circuit and as thermal vias for heat dissipation from the power amplifier IC. This multi-functionality allows the same structural elements to address both electromagnetic grounding and thermal management needs, eliminating the need for separate thermal via structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the ground via structure of the first filter with the thermal via structure required for the power amplifier IC. By combining these two previously separate functions into a single integrated structure, the module achieves both effective heat dissipation and compact size without requiring additional space for dedicated thermal vias.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If the first and second filters are disposed close to the power amplifier IC to reduce module size, then module size is reduced, but electromagnetic coupling occurs between filters causing reduced isolation and potential oscillation

Engineering Contradiction:
Improvemodule sizeVSAvoidisolation between filters
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The first filter acts as an intermediary component that provides electromagnetic isolation between the power amplifier IC and the second filter. By positioning the first filter between these components and using its ground vias for both grounding and heat dissipation, the design achieves effective isolation to prevent oscillation while maintaining compact dimensions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If thermal vias are used for heat dissipation, then heat dissipation is improved, but electromagnetic coupling between filters is caused leading to reduced isolation

Engineering Contradiction:
Improveheat dissipationVSAvoidisolation between filters
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The ground vias of the first filter are designed to simultaneously provide electromagnetic grounding for filter isolation and serve as thermal conduction paths for heat dissipation. This dual-function design eliminates the need for separate thermal vias that would cause electromagnetic coupling, as the filter's own ground structure performs both functions effectively.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for a smaller, high-performance high frequency module with stable power amplifier operation and effective heat dissipation, preventing feedback and oscillation by reducing electromagnetic coupling between filters.

Implementation Method 1

coupling-reducing ground vias 21 disposed between the first filter 12 and the second filter 13, the coupling-reducing ground vias 21 double as power amplifier thermal vias 22

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

coupling-reducing ground vias disposed between the first filter and the second filter, preventing feedback and oscillation by reducing electromagnetic coupling between filters

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20090195334A1High frequency module provided with power amplifier
Publication Date: 2009.08.06 SNAPTRACK INC
  • US20090195334A1 patent drawing
  • US20090195334A1 patent drawing
  • US20090195334A1 patent drawing

AI summary

The present invention is provided with a high frequency module comprising a multilayered substrate, a power amplifier IC mounted on the upper surface of the multilayered substrate, first and second filters disposed substantially directly below the power amplifier IC in an inner layer of the multilayered substrate, and coupling-reducing ground vias disposed between the first filter and the second filter. At least the first filter is disposed substantially directly below the power amplifier IC. The coupling-reducing ground vias double as thermal vias for dissipating heat generated by the power amplifier IC.