HFO-1132(E) Purification Using Amine Extractive Distillation

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Solution Overview

Problem

Existing methods struggle to efficiently purify trans-1,2-difluoroethylene (HFO-1132(E)) due to its azeotropic or azeotrope-like composition with 1,1,1-trifluoroethane (HFC-143a), making separation difficult.

Innovation Solution

An extractive distillation process using a solvent containing an amine, such as monomethylamine or monoethylamine, is employed to reduce the HFC-143a content in the HFO-1132(E) and HFC-143a mixture, enhancing separation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional distillation methods are used to separate HFO-1132(E) from HFC-143a, then the separation process is simple, but the purification efficiency is insufficient due to azeotropic composition

Engineering Contradiction:
Improvepurification efficiencyVSAvoidseparation process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Amine solvent acts as an intermediary substance that selectively interacts with HFC-143a, forming a temporary complex that facilitates its separation from HFO-1132(E). The amine solvent mediates the separation process by exploiting differences in intermolecular forces between the components, enabling efficient purification despite the azeotropic nature of the mixture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical-chemical parameters of the separation system by introducing an amine solvent with specific intermolecular force characteristics. This parameter change alters the relative volatility and interaction energies between HFC-143a and HFO-1132(E), enabling effective separation that conventional distillation cannot achieve alone.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If extractive distillation with amine solvent is used to reduce HFC-143a content, then the purification efficiency is improved, but the process complexity increases

Engineering Contradiction:
ImproveHFC-143a reduction efficiencyVSAvoidextractive distillation process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The amine solvent serves as a selective intermediary that forms strong intermolecular complexes with HFC-143a through dipole-dipole interactions and hydrogen bonding. This selective interaction creates a temporary complex that can be easily separated from HFO-1132(E), achieving high purification efficiency while maintaining reasonable process complexity through the use of a single solvent addition step.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple distillation steps are performed to achieve high purity, then the HFO-1132(E) purity increases, but the production time and energy consumption increase

Engineering Contradiction:
ImproveHFO-1132(E) purityVSAvoidproduction time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The amine solvent acts as a selective intermediary that accelerates the separation process by forming temporary complexes with HFC-143a. This intermediary mechanism enables high purity (99.9% or more) to be achieved in fewer distillation steps compared to conventional methods, significantly reducing production time and energy consumption while maintaining high purification efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves a significant reduction in HFC-143a content to less than 0.1 mass %, resulting in a highly purified HFO-1132(E) with a purity of 99.9% or more, suitable for refrigerants and other applications.

Implementation Method 1

an extractive distillation step of bringing a composition containing 1, 1,1-trifluoroethane (HFC-143a) and trans-1,2-difluoroethylene (HFO-1132(E)) into contact with a solvent containing an amine

Methodology Applied
Scientific EffectExtractive distillation: Distillation

Implementation Method 2

bringing a composition containing HFC-143a and HFO-1132(E) into contact with a solvent containing an amine to obtain a composition having a reduced amount of HFC-143a

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS20250340499A1Method for producing purified trans-1,2-difluoroethylene (HFO-1132(e)) and composition containing HFO-1132(e)
Publication Date: 2025.11.06 DAIKIN INDUSTRIES LTD
  • US20250340499A1 patent drawing

AI summary

The present disclosure provides a method for efficiently purifying HFO-1132(E). The present disclosure specifically provides a method for producing purified HFO-1132(E), including an extractive distillation step of bringing a composition containing 1,1,1-trifluoroethane (HFC-143a) and trans-1,2-difluoroethylene (HFO-1132(E)) into contact with a solvent containing an amine to obtain a composition having a reduced amount of HFC-143a compared with the original composition.