HFO Refrigerant Blend Balancing Cooling Capacity and Low GWP

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Solution Overview

Problem

Current refrigerants, such as R404A and R134a, face challenges in achieving a balance between high coefficient of performance (COP) and refrigerating capacity while maintaining a low global warming potential (GWP), necessitating the development of alternative refrigerant compositions that can replace them effectively.

Innovation Solution

A composition comprising trans-1,2-difluoroethylene (HFO-1132) and 2,3,3,3-tetrafluoropropene (HFO-1234yf) is proposed, with specific mass ratios, to serve as a refrigerant that operates within a refrigeration cycle with evaporation temperatures ranging from -75 to 15°C, offering a COP and refrigerating capacity equivalent to or higher than existing refrigerants while maintaining a low GWP.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional refrigerants (R404A, R134a) are used to achieve high COP and refrigerating capacity, then refrigeration performance is improved, but global warming potential increases

Engineering Contradiction:
Improverefrigeration capacityVSAvoidglobal warming potential
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using HFO-1132(E) and HFO-1234yf with specific mass ratios (35-65% and 65-35% respectively), which fundamentally alters the refrigerant's environmental properties while maintaining operational performance. This parameter change transitions from high-GWP conventional refrigerants to low-GWP HFO-based refrigerant mixture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite refrigerant system by combining HFO-1132(E) and HFO-1234yf in specific proportions. This composite approach leverages the complementary properties of both HFO components to achieve both low GWP and high refrigeration capacity, resolving the contradiction between environmental friendliness and performance.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If alternative refrigerant compositions are developed to reduce GWP, then environmental compatibility is improved, but refrigeration capacity and COP may deteriorate

Engineering Contradiction:
Improveglobal warming potentialVSAvoidrefrigeration capacity
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent optimizes the mass ratio parameters of HFO-1132(E) and HFO-1234yf to specific ranges (35-65% and 65-35%) to balance environmental benefits with refrigeration performance. By precisely controlling these composition parameters, the refrigerant achieves both low GWP and high refrigeration capacity, preventing performance deterioration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent assigns different functional roles to each HFO component based on their local properties: HFO-1132(E) contributes to refrigeration capacity while HFO-1234yf contributes to low GWP and complementary performance characteristics. This local quality differentiation within the composite refrigerant optimizes overall system performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The HFO-1132/HFO-1234yf composition demonstrates a COP and refrigerating capacity comparable to or exceeding those of R404A and R134a, with a GWP of 100 or less, making it an environmentally friendly alternative for refrigeration systems without the need for significant design changes to existing apparatuses.

Implementation Method 1

the refrigerant is for use in operating a refrigeration cycle in which the evaporation temperature is -75 to -5°C

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the refrigerant is for use in operating a refrigeration cycle

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP4293092A1Composition containing refrigerant, and refrigeration method using said composition, operating method for refrigeration device, and refrigeration device
Publication Date: 2023.12.20 DAIKIN INDUSTRIES LTD
  • EP4293092A1 patent drawingFigure 1
  • EP4293092A1 patent drawing
  • EP4293092A1 patent drawing

AI summary

The present disclosure provides a composition comprising a refrigerant characterized by having a coefficient of performance (COP) and a refrigerating capacity equivalent to or higher than those of R404A, and having a sufficiently low GWP. Specifically, the present disclosure provides a composition comprising a refrigerant, the refrigerant comprising trans-1,2-difluoroethylene (HFO-1132 (E)) and 2,3,3,3-tetrafluoropropene (HFO-1234yf), wherein HFO-1132 (E) is present in an amount of 35.0 to 65.0 mass%, and HFO-1234yf is present in an amount of 65.0 to 35.0 mass%, based on the total mass of HFO-1132 (E) and HFO-1234yf, and wherein the refrigerant is for use in operating a refrigeration cycle in which the evaporation temperature is -75 to -5°C.