Hidden Handlebar Lock Pin Mechanism for Bicycle Theft Prevention

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Solution Overview

Problem

Conventional handlebar locking devices for vehicles like bicycles and motorcycles are exposed and can be easily unlocked or tampered with, making them ineffective as theft prevention measures, as they can be operated by anyone and are vulnerable to forcible methods.

Innovation Solution

A handlebar locking mechanism with a lock pin and drive mechanism that is contained within the vehicle's exterior component, allowing the lock pin to engage or disengage with a recess or hole on the handlebar shaft, making it difficult to unlock using forcible methods, and can be used as a theft deterrent by locking the handlebar in a position that prevents straight travel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the handlebar locking device is exposed and accessible, then it is easy to operate and unlock, but it can be easily tampered with and used for theft

Engineering Contradiction:
Improveease of unlockingVSAvoidtheft prevention capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The locking mechanism is nested within the vehicle's exterior component (fairing or body panel). The lock pin, engaging section, and drive mechanism are all contained inside the exterior component, with only the engaging section accessible through a recess or hole in the shaft. This nesting approach allows the mechanism to remain hidden and protected while still being operable.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The critical locking components (lock pin, engaging section, and drive mechanism) are extracted from the visible exterior and placed inside the vehicle's body. Only the essential engaging section remains accessible through a small opening, separating the operational interface from the vulnerable mechanical components.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the locking mechanism is hidden inside the exterior component, then it is difficult to tamper with or break, but it may be more complex to manufacture and assemble

Engineering Contradiction:
Improveresistance to forcible unlockingVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The exterior component serves multiple functions: it acts as both the vehicle's body/aerodynamic fairing and as the housing for the locking mechanism. This multi-functionality eliminates the need for a separate lock housing, simplifying manufacturing and assembly while providing protection for the locking components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The locking mechanism is merged with the vehicle's exterior component structure. The fairing or body panel is designed to simultaneously serve as the protective housing and the aesthetic exterior surface, reducing the total number of parts and simplifying the manufacturing process.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the lock pin is engaged with the engaging section, then the handlebar is locked securely, but the mechanism may be more complex compared to simple stopper pieces

Engineering Contradiction:
Improvelocking securityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The manual operation of simple stopper pieces is replaced with an automated drive mechanism that can be actuated by an electric motor, solenoid, or other actuator. This substitution provides more reliable and secure locking while allowing for remote or automated control, reducing the need for complex manual adjustment mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS10538285B2Handlebar locking mechanism, handlebar locking device, and moving body
Publication Date: 2020.01.21 OMRON CORP
  • US10538285B2 patent drawing
  • US10538285B2 patent drawing
  • US10538285B2 patent drawing

AI summary

The present invention provides a handlebar locking mechanism and a handlebar locking device, each of which (i) can be used for a moving body whose traveling direction is changed with a handlebar and (ii) which makes it difficult to unlock the handlebar by a forcible method such as breaking. The handlebar locking device (20) includes an engagement hole (11c) made in a steering column (11a), a lock pin (31) which locks a handlebar (5) in a case where a pin tip part (31a) of the lock pin (31) is engaged with the engagement hole (11c), and a lock pin drive mechanism which (i) moves, in a case where the handlebar (5) is to be locked, the lock pin (31) so that the pin tip part (31a) is engaged with the engagement hole (11c) and (ii) moves, in a case where the handlebar (5) is to be unlocked, the lock pin (31) so that the pin tip part (31a) is removed from the engagement hole (11c). The engagement hole (11c), the lock pin (31), and the lock pin drive mechanism being contained and provided in a frame (2) of a bicycle (1) so as to be not viewable from outside of the bicycle (1).