High-Accuracy RTD Measurement Using Single-Channel ADC Ratios

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

FPGA-based temperature measurements using resistance temperature detectors (RTDs) suffer from accuracy issues due to computational errors associated with voltage-current ratio computations, especially in aerospace applications where FPGAs are optimized for I/O interfaces rather than computational engines.

Innovation Solution

A system comprising an RTD element, a current sense element, and a constant current source, with amplified voltage and current signals fed into a single channel ADC, providing a ratio-based digital output to an FPGA for improved accuracy by eliminating reference-dependent computations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If FPGAs are used for RTD measurements, then I/O interface capability is improved, but measurement precision deteriorates due to computational errors

Engineering Contradiction:
ImproveI/O interface capabilityVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent extracts the reference voltage computation from the FPGA and performs it externally using a precise voltage reference. This removes the computational burden and potential errors from the FPGA, allowing it to focus on I/O interface functions while maintaining high measurement precision through external reference voltage generation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary reference voltage signal that is generated externally and fed into the FPGA. This intermediary serves as a stable reference that eliminates the need for the FPGA to perform complex voltage-current ratio computations, thereby improving measurement precision while preserving the FPGA's I/O interface capabilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If computational algorithms are implemented in FPGA, then measurement functionality is improved, but device complexity increases due to logic cell consumption

Engineering Contradiction:
Improvemeasurement functionalityVSAvoidlogic cell usage
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts complex computational algorithms from the FPGA and implements them externally using precise voltage references and simple ratio computations. This reduces the FPGA to basic I/O and logic functions, significantly decreasing logic cell consumption while preserving full measurement functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the computational approach by using a fixed external reference voltage instead of computing it internally. This parameter change transforms the FPGA's role from performing complex calculations to simply comparing signals against the external reference, thereby reducing device complexity while maintaining measurement functionality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances measurement accuracy and reduces resource consumption by minimizing computational errors and logic cell usage in the FPGA, utilizing a single channel ADC and fixed reference voltage.

Implementation Method 1

The material has an accurate resistance/temperature relationship which is used to provide an indication of temperature

Methodology Applied
Scientific EffectResistance/temperature relationship: Thermal Expansion

Implementation Method 2

a single channel analog to digital converter (ADC) comprising a first channel input and a reference voltage input

Methodology Applied
Scientific EffectAnalog to digital conversion:

Data Source

PatentUS12359983B2High accuracy computational method in resistance temperature detector measurements
Publication Date: 2025.07.15 HAMILTON SUNDSTRAND CORP
  • US12359983B2 patent drawing
  • US12359983B2 patent drawing
  • US12359983B2 patent drawing

AI summary

A resistance temperature detector includes a single channel analog to digital converter (ADC) comprising a first channel input and a reference voltage input. The detector also includes a resistance temperature detector (RTD) element connected to the first channel input and a current sense element in series with the RTD element. The current sense element is connected to the reference voltage input. The detector also includes a power source connected to the RTD element and a controller configured to: receive an output of the single channel ADC to determine a temperature at the RTD element. The output of the single channel ADC comprises a bit representation of a ratio between a first voltage across the RTD element and a reference voltage across the current sense element.