High Airflow Storage Array with Bypass Channels

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Storage modules in servers restrict airflow, leading to cooling challenges and decreased thermal performance due to high air impedance at the server's inlet, which hinders the efficient dissipation of heat generated by these modules.

Innovation Solution

The design incorporates high airflow storage device arrays with airflow bypass channels and redirecting mechanisms, such as openings in barrier walls and plenum areas, to facilitate airflow around storage modules, using fans to draw air from the front and sides and dissipate heat generated by the modules, while maintaining a minimal frontal cross-sectional area for easy removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If storage modules are installed in server inlet areas, then storage capacity is improved, but airflow restriction increases and thermal performance deteriorates

Engineering Contradiction:
Improvestorage capacityVSAvoidairflow restriction
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The storage device array is segmented into multiple device bays separated by divider walls, with airflow bypass channels integrated between adjacent divider walls. This segmentation allows storage modules to be distributed across multiple bays while maintaining dedicated airflow paths that bypass the storage modules, thus preserving storage capacity while reducing airflow restriction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Airflow bypass channels act as intermediary pathways that allow cooling air to flow around storage modules without being blocked by them. These channels are defined by space between adjacent barrier walls and provide a low-impedance route for airflow, effectively mediating between the storage modules and the main airflow path to prevent thermal deterioration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If storage modules are clustered closely together, then space utilization is improved, but air impedance increases and cooling efficiency decreases

Engineering Contradiction:
Improvespace utilizationVSAvoidcooling efficiency
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The design incorporates airflow bypass channels that extend in multiple dimensions around the storage modules. By utilizing vertical and lateral spaces between device bays and around storage modules, the system creates three-dimensional airflow paths that bypass clustered storage modules, maintaining high space utilization while preventing air impedance from increasing cooling energy loss.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Shape

If barrier walls are added to define device bays, then structural organization is improved, but airflow blockage increases

Engineering Contradiction:
Improvestructural organizationVSAvoidairflow blockage
Core Design Contradiction:
ShapeVSArea of stationary object

Solution Approach 1:

The barrier walls are designed with localized openings and are positioned to define device bays while maintaining airflow bypass channels in specific regions. Rather than creating complete blockages, the walls provide structural organization in certain areas while allowing airflow to pass through designated channels, thus achieving local structural reinforcement without overall airflow blockage.

Inventive Principle:
Principle #3Local quality

4Ease of operation

If storage modules are placed at server inlet, then ease of access is improved, but thermal performance deteriorates due to restricted airflow

Engineering Contradiction:
Improveease of accessVSAvoidthermal performance
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The system pre-cools air before it reaches the storage modules by directing airflow through bypass channels that avoid the inlet area blockages. Fans are positioned to draw air through optimized paths that bypass storage modules at the inlet, providing preliminary cooling action before air contacts the storage devices, thus maintaining ease of access while improving thermal performance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances airflow within server systems, improving thermal performance by effectively redirecting airflow around storage modules and dissipating heat, thus addressing the cooling challenges posed by storage devices in servers.

Implementation Method 1

Fans may be provided in the high airflow storage device arrays to draw air that flows from the front and/or from the sides of the barrier walls from the storage modules, away from the storage modules

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

openings are provided in the barrier walls so that heat generated from storage modules can be drawn into the flow channels defined by the adjacent barrier walls and be drawn away from the storage modules

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20240373579A1High airflow storage device array and related electronic modules
Publication Date: 2024.11.07 QUALCOMM INC
  • US20240373579A1 patent drawing
  • US20240373579A1 patent drawing
  • US20240373579A1 patent drawing

AI summary

An electronic assembly for handling a storage module is provided. The electronic assembly includes an open frame structure having a front frame including a front opening configured to receive air, and two side rails coupled to opposite sides of the front frame. Each side rail includes a side opening and an extended portion. The side opening is configured to direct the air received by the front opening at least partially out of the open frame structure. The extended portion extends from the side opening and away from the front frame and is configured to hold a storage module. The electronic assembly includes a lever bar coupled in proximity to the opposite sides of the front frame and having a lock position that is configured to lock the storage module onto a chassis base and a release position that is configured to release the storage module from the chassis base.