High Current Inductor Circuit for PLC Isolation

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Solution Overview

Problem

Existing power line communication (PLC) systems face challenges due to high noise and low impedance in power grids, which are exacerbated by the need for large and expensive inductors to handle high currents, making it difficult to achieve effective communication while maintaining cost and size efficiency.

Innovation Solution

A circuit is introduced that enhances the inductance of high-current inductors in PLC systems by using a coupler to sense voltage across the main inductor and a current generator to replicate correlated currents, effectively amplifying the inductance value without requiring a large core.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a large core inductor is used to handle high current in PLC systems, then the inductance value is sufficient for effective isolation, but the size and cost of the inductor increase significantly

Engineering Contradiction:
Improveisolation effectVSAvoidinductor size
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent uses a coupler to sense the voltage across the main inductor and a current generator to replicate correlated currents that flow back into the main inductor. This copying mechanism effectively amplifies the inductance value without requiring a physically larger core, resolving the contradiction between achieving sufficient inductance for isolation and reducing inductor size.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the electrical parameters by introducing active current generation that replicates and feeds back correlated currents. This parameter change transforms a passive inductor into an active system where the inductance value is dynamically enhanced through feedback current injection, allowing small core inductors to achieve large effective inductance values.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a large core inductor is used to handle high current in PLC systems, then the inductance value is sufficient for effective isolation, but the manufacturing cost increases

Engineering Contradiction:
Improveisolation effectVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a coupler to sense the voltage across the main inductor and a current generator to replicate correlated currents that flow back into the main inductor. This copying mechanism effectively amplifies the inductance value without requiring a physically larger core, resolving the contradiction between achieving sufficient inductance for isolation and reducing inductor size.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the electrical parameters by introducing active current generation that replicates and feeds back correlated currents. This parameter change transforms a passive inductor into an active system where the inductance value is dynamically enhanced through feedback current injection, allowing small core inductors to achieve large effective inductance values.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the inductance value is increased to improve isolation effect, then the communication signal can be better blocked, but the inductor size and cost increase

Engineering Contradiction:
Improveisolation effectVSAvoidinductor design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a coupler to sense the voltage across the main inductor and a current generator to replicate correlated currents that flow back into the main inductor. This copying mechanism effectively amplifies the inductance value without requiring a physically larger core, resolving the contradiction between achieving sufficient inductance for isolation and reducing inductor size.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical approach of increasing core size with an electrical feedback mechanism. Instead of physically enlarging the inductor core to increase inductance, the system uses electronic current generation and feedback to achieve the same electrical effect, thereby reducing physical complexity while maintaining or improving isolation performance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves the communication effect by isolating noise and impedance on the power consumption side, while reducing the cost and size of the inductor components, enabling stable and mass-producible inductance enhancement up to 100 times.

Implementation Method 1

a coupler (201) is used to sense a voltage across two ends of a main inductor (LP)

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

the current generator (202) couples a current of the current generator back to the main inductor (LP)

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS20250080165A1Circuit for enhancing the inductance of a high current inductor
Publication Date: 2025.03.06 HK OCEANCOMM TECH CO LTD
  • US20250080165A1 patent drawing
  • US20250080165A1 patent drawing
  • US20250080165A1 patent drawing

AI summary

An isolator for separating a power line into a power consumption side and a transmission side can be used to enhance power line communication (PLC) and to prevent time varying noise and impedance of the power consumption side in a communication frequency band from affecting communication effects, wherein the isolator often has a larger inductance value. This disclosure provides a special circuit, wherein the inductor is kept at a low inductance value when a low frequency alternating current flows through the inductor, but is kept at a high inductance value in the communication frequency band, and a small core can be used to satisfy requirements of the high inductance value in the communication frequency band.