High-Density Capacitor Layout for BEOL-Safe Capacitance Scaling

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Solution Overview

Problem

The semiconductor industry faces challenges in increasing integration density and capacitance while maintaining compatibility with existing devices, as traditional capacitor designs may damage previously fabricated front-end-of-line (FEOL) and middle end-of-line (MEOL) devices during the back-end-of-line (BEOL) processing.

Innovation Solution

The development of high-density capacitors with non-concentric cylindrical portions and a unique electrode structure, including a bottom electrode with concentric and non-concentric cylindrical shells, a dielectric layer, and a top electrode with vertically surrounded portions, allowing for close packing and compatibility with BEOL circuit elements, and processed at low temperatures to avoid damaging existing devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional capacitor designs are used in BEOL processing, then manufacturing simplicity is maintained, but integration density and capacitance increase are limited and damage to FEOL/MEOL devices occurs

Engineering Contradiction:
Improveintegration densityVSAvoiddamage to previously fabricated devices
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The capacitor electrode is divided into multiple segments (first electrode segment, second electrode segment, third electrode segment) arranged in a stacked configuration. This segmentation allows the capacitor to achieve higher effective capacitance within a smaller footprint area, enabling increased integration density without requiring larger device dimensions that could interfere with previously fabricated FEOL and MEOL devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The capacitor structure transitions from a planar two-dimensional layout to a three-dimensional stacked configuration with vertical electrode segments separated by dielectric layers. This dimensional change enables the capacitor to utilize vertical space for capacitance generation, achieving higher integration density without increasing the lateral footprint that could damage existing devices during BEOL processing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If capacitor size is reduced to increase integration density, then more capacitors fit in given area, but capacitance value per capacitor decreases

Engineering Contradiction:
Improveintegration densityVSAvoidcapacitance value
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The capacitor employs a nested stacked structure where multiple electrode segments are vertically arranged with dielectric layers between them. Each electrode segment pair forms a capacitive element, and these elements are nested vertically to achieve cumulative capacitance. This nesting approach allows the capacitor to maintain high capacitance values while occupying a reduced lateral footprint, thereby increasing integration density without sacrificing capacitance per device.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The capacitor utilizes composite material structures including conductive electrode materials (such as tungsten or copper), dielectric materials (such as silicon oxide or silicon nitride), and barrier materials. This composite construction enables the formation of multiple thin-film layers in a stacked configuration, increasing the effective capacitance area within a compact volume and allowing high integration density while maintaining adequate capacitance values.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If low temperature processing is used to avoid damaging existing devices, then compatibility with FEOL/MEOL devices is improved, but manufacturing process capability is reduced

Engineering Contradiction:
Improvedamage to previously fabricated devicesVSAvoidprocess capability
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The manufacturing process utilizes low temperature deposition techniques (such as atomic layer deposition or chemical vapor deposition at reduced temperatures) to form the dielectric layers and electrode structures. By changing the processing temperature parameter to remain below the damage threshold for previously fabricated FEOL and MEOL devices, the process achieves compatibility while still enabling the formation of high-quality thin-film capacitor structures with appropriate dielectric constants and conductive properties.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The capacitor structure employs composite materials specifically selected for their ability to be deposited and processed at low temperatures. This includes using dielectric materials with appropriate transition temperatures and conductive materials that can be deposited via low-temperature techniques. The composite material selection enables the manufacturing process to operate at reduced temperatures, preventing damage to existing devices while maintaining adequate process capability for forming functional capacitor structures.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250022912A1High density capacitor and methods of forming the same
Publication Date: 2025.01.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250022912A1 patent drawing
  • US20250022912A1 patent drawing
  • US20250022912A1 patent drawing

AI summary

An embodiment high-density capacitor includes a bottom electrode having a plurality of non-concentric cylindrical portions, a top electrode including a plurality of vertical portions and a surrounding portion, and a dielectric layer separating the top electrode from the bottom electrode. Each of the plurality of non-concentric cylindrical portions includes an inner shell and an outer shell and each of the plurality of vertical portions is vertically surrounded by the inner shell of a respective cylindrical portion of the bottom electrode. The surrounding portion of the top electrode respectively vertically surrounds each of the plurality of non-concentric cylindrical portions of the bottom electrode such that adjacent non-concentric cylindrical portions of the bottom electrode are separated from one another by the surrounding portion of the top electrode. At least some of the plurality of non-concentric cylindrical portions of the bottom electrode include a spatial distribution having a hexagonal symmetry.