High Density Optical Fiber Joint Enclosure Design

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Solution Overview

Problem

Current optical fibre joint enclosures lack the capability to provide a compact, high-density solution for housing and protecting multiple optical fibre cables with multiple splice trays and ports, while also ensuring secure storage and environmental protection.

Innovation Solution

The optical fibre joint enclosure features a base housing and dome cover design with multiple storage baskets and splice trays, along with a port assembly that includes drop cable ports, primary ports, a mid-span port, earthing port, and an air valve, allowing for secure connection and storage of optical fibres in both indoor and outdoor settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional optical fibre joint enclosure designs are used, then the enclosure provides basic protection and storage, but the density and compactness are insufficient for high-capacity fibre storage

Engineering Contradiction:
Improvefibre storage capacityVSAvoidenclosure volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The patent implements nesting by placing multiple storage baskets (first basket, second basket, third basket) inside the base housing, with each basket containing multiple splice trays. This nested arrangement maximizes fibre storage capacity within a compact enclosure volume, achieving high density without increasing external dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes three-dimensional space efficiently by arranging storage baskets vertically and horizontally within the base housing. The dome cover encloses the entire assembly, creating a compact high-density enclosure that optimizes volume utilization through multi-dimensional positioning of storage components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If multiple splice trays and storage baskets are added to increase fibre capacity, then the storage density improves, but the device complexity increases

Engineering Contradiction:
Improvesplice capacityVSAvoidenclosure structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent divides the enclosure into modular components: base housing, dome cover, multiple storage baskets, and multiple splice trays per basket. This segmentation allows for systematic organization of fibres and simplifies installation, maintenance, and expansion while achieving high splice capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base housing serves multiple functions: providing structural support, containing storage baskets, offering environmental protection, and facilitating mounting. The dome cover provides both protection and a sealed enclosure. This multi-functionality reduces the need for additional specialized components, managing complexity while increasing capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of moving object

If the enclosure is designed for high density and compactness, then space efficiency improves, but accessibility and ease of operation may be compromised

Engineering Contradiction:
Improveenclosure footprintVSAvoidfibre access ease
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The removable storage baskets and splice trays enable easy access to fibres without requiring opening the entire enclosure. Operators can remove specific baskets or trays to access fibres, maintaining ease of operation while preserving the compact enclosed design for environmental protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The storage baskets and splice trays are designed to be removable and reconfigurable, allowing dynamic access to fibres. This enables operators to easily reach fibres in a compact enclosure without compromising the sealed protective structure, balancing compactness with operational ease.

Inventive Principle:
Principle #15Dynamics

4Reliability

If the enclosure provides comprehensive environmental protection, then reliability improves, but heat dissipation and air circulation may be restricted

Engineering Contradiction:
Improveprotection from environmental conditionsVSAvoidinternal temperature regulation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The dome cover provides a sealed protective enclosure while allowing for thermal exchange. The enclosed design protects internal components from environmental conditions while maintaining adequate heat dissipation, ensuring reliable operation in various environmental conditions.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11846818B2High density optical fiber joint enclosure
Publication Date: 2023.12.19 STERLITE TECHNOLOGIES LTD
  • US11846818B2 patent drawing
  • US11846818B2 patent drawing
  • US11846818B2 patent drawing

AI summary

The present disclosure provides an optical fibre joint enclosure for providing housing to a plurality of optical fibres and a plurality of optical fibre cables. Further, the optical fibre joint enclosure includes a dome cover, a latch, a metal lock wire, a lock and a port assembly. Furthermore, the optical fibre joint enclosure includes a plurality of storage baskets. The plurality of storage baskets includes a first basket, a second basket and a third basket. The first basket is positioned on a first side inside the dome cover of the optical fibre joint enclosure. The second basket is positioned on a second side inside the dome cover of the optical fibre joint enclosure. The third basket is positioned in middle of the first basket and the second basket.