High-Density UPS Integration for Space-Limited Data Center Backup

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Solution Overview

Problem

Data centers evolving to managed IT environments with cloud computing require high-density uninterruptible power supplies (UPS) that can provide rapid backup power without traditional cooling means and occupy minimal rack space, addressing the need for reduced backup times and space efficiency.

Innovation Solution

Integration of high-density UPS systems with power distribution units (PDUs) in a single or separate enclosures, utilizing offline UPS topology and minimal cooling, allowing for 30 seconds to 1 minute backup time, and incorporating batteries within IT equipment without additional space, with optional fan-assisted cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional UPS systems with cooling means are used, then reliability is improved, but device complexity and space occupation increase

Engineering Contradiction:
Improvebackup power reliabilityVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes traditional cooling means (fans, heat sinks) from the UPS system, extracting only the essential power conversion functions. The inverter and battery are integrated into a compact unit that operates without active cooling, reducing complexity while maintaining reliability for short-duration backup power.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The UPS is designed as a disposable or replaceable unit intended for short-duration backup (30 seconds to 2 minutes). By accepting limited operational lifespan and using simple components without cooling systems, the device achieves high density and low cost while providing sufficient reliability for cloud computing failover scenarios.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If traditional UPS systems with cooling means are used, then reliability is improved, but volume occupied increases

Engineering Contradiction:
Improvebackup power reliabilityVSAvoidrack space occupation
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent merges the UPS, battery, and inverter into a single integrated power supply unit that fits within standard IT equipment form factors. By combining these functions and eliminating cooling components, the system achieves five times greater density compared to traditional UPS installations while maintaining adequate reliability for cloud computing applications.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The UPS system is nested within existing IT equipment or rackmount configurations, with the battery and power conversion components arranged in compact, space-efficient configurations. This nesting approach allows the UPS to occupy minimal rack space while providing reliable backup power.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If backup time is extended, then reliability is improved, but volume occupied increases

Engineering Contradiction:
Improvebackup power durationVSAvoidbattery capacity volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent optimizes the battery capacity and power conversion efficiency to achieve extended backup duration (up to 2 minutes) within compact volumes. By changing parameters such as battery chemistry, voltage, and current density, the system maximizes energy storage per unit volume while maintaining acceptable backup time for cloud computing failover.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2630717B1High density uninterruptible power supplies and related systems and power distribution units
Publication Date: 2025.07.23 EATON INTELLIGENT POWER LTD
  • EP2630717B1 patent drawingFigure 1
  • EP2630717B1 patent drawingFigure 2
  • EP2630717B1 patent drawingFigure 3

AI summary

High density uninterruptible power supplies are provided including an enclosure and at least one uninterruptible power supply (130) positioned in the enclosure. A battery associated with the at least one uninterruptible power supply is positioned in the enclosure. The at least one uninterruptible power supply (130) and the associated battery (130) are configured to provide at least thirty seconds of backup power to a load connected thereto. Related systems and power distribution units are also provided.