High-Entropy COF Synthesis via Disposable Flame-Sealed Tubes

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Solution Overview

Problem

Traditional methods for preparing high-entropy covalent organic framework compounds often result in reduced crystallinity due to repeated container sealing, which affects the material's properties and synthesis efficiency.

Innovation Solution

A flame sealing tube method is used to mix five different monomers with a selected solvent, followed by ultrasound dispersion, vacuum treatment, and high-temperature hydrothermal synthesis in a customized glass tube, maintaining vacuum conditions to enhance crystallinity and slow crystal formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional container sealing methods are used for repeated synthesis, then the preparation process can be repeated, but the sealing performance deteriorates and crystallinity is reduced

Engineering Contradiction:
Improverepeated synthesis capabilityVSAvoidcrystallinity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs disposable glass tubes that are sealed once and used for a single synthesis cycle. Each tube is flame-sealed to create a vacuum environment, then discarded after one use. This eliminates the cumulative degradation problem of reusable containers while maintaining high crystallinity throughout multiple synthesis repetitions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If traditional container sealing methods are used, then the preparation process can be repeated, but the sealing performance and material quality deteriorate

Engineering Contradiction:
Improverepeated synthesis capabilityVSAvoidsealing performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs disposable glass tubes that are sealed once and used for a single synthesis cycle. Each tube is flame-sealed to create a vacuum environment, then discarded after one use. This eliminates the cumulative degradation problem of reusable containers while maintaining high crystallinity throughout multiple synthesis repetitions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If five monomers are mixed together, then high-entropy covalent organic framework is formed, but the synthesis complexity increases

Engineering Contradiction:
Improvehigh-entropy compound formationVSAvoidsynthesis process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the synthesis process into distinct functional zones within a single reactor: monomer mixing zone, ultrasound dispersion zone, vacuum sealing zone, and hydrothermal reaction zone. This spatial and functional segmentation allows complex five-monomer synthesis to be managed through standardized sequential operations rather than complex simultaneous control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent systematically varies key parameters including monomer ratios (aldehyde:amino = 1-5:1), solvent types, temperature ranges (80-150°C), and time durations (1-7 days) to optimize the high-entropy COF synthesis. These controlled parameter changes enable versatile compound formation through a unified synthesis platform.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively prepares high-entropy covalent organic framework compounds with high crystallinity, as evidenced by characteristic X-ray powder diffraction peaks and SEM images, demonstrating improved material quality and synthesis efficiency.

Implementation Method 1

vacuum flame sealing the reactor under a condition of vacuuming

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

quickly sealing the glass tube with a flame gun

Methodology Applied
Scientific EffectFlame sealing: Welding

Implementation Method 3

performing an ultrasound treatment to make a powder of the trialdehyde phloroglucinol and the phenylenediamine monomers fully dispersed in the solvent

Methodology Applied
Scientific EffectUltrasound: Ultrasound

Implementation Method 4

reacting at 80° C.-150° C. for 1-7 d. In this step, exhausting excess air in the glass tube by a vacuum pump, making the material be synthesized under vacuum conditions to improve the crystallinity of the COF material

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 5

high-temperature hydrothermal synthesis in a customized glass tube

Methodology Applied
Scientific EffectHydrothermal synthesis:

Data Source

PatentUS20240209150A1Preparation method of a high-entropy covalent organic framework compound
Publication Date: 2024.06.27 CHINA THREE GORGES UNIV
  • US20240209150A1 patent drawing
  • US20240209150A1 patent drawing
  • US20240209150A1 patent drawing

AI summary

A preparation method of a high-entropy covalent organic framework compound (COF) is provided, specifically, at room temperature under ultrasonic conditions, trialdehyde phloroglucinol (Tp), 2,5-dibromo-p-phenylenediamine, 2,5-dichloro-p-phenylenediamine, 2-(trifluoromethyl)-1,4-phenylenediamine and p-phenylenediamine are dispersed in the mixed solution of o-dichlorobenzene and n-butanol; the appropriate amount of acetic acid and deionized water are added to the above solution after ultrasonic dispersion; and vacuuming for 5 min under liquid nitrogen freezing conditions, then thawing, so cycle 3 times, and then reacting in an oven at 120° C. for 72 h. The prepared samples are washed with dichloromethane, and the samples are collected in a vacuum oven at 80° C. overnight. The technical scheme of the present invention is to rapidly generate crystalline substances insoluble in solvents under the condition of acetic acid and to obtain COF materials with high crystallinity and high specific surface area through 3 days of high-temperature preparation.