High Entropy Composite Oxide Anode for Li-Ion Batteries

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Solution Overview

Problem

Conventional high-entropy alloy materials used in lithium-ion batteries require inactive components to stabilize the anode structure, which reduces specific capacitance and cycle stability, limiting their performance.

Innovation Solution

A high-entropy composite oxide with a spinel crystal structure, represented by the formula (M1pMnqFexCryNiz)3O4, is developed, where [M1] is Co or Ti, with a non-equal molar ratio design that disperses various valence states of cations, forming oxygen vacancies and enhancing lithium-ion conductivity and cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If inactive material (MgO) is added to stabilize the high-entropy alloy structure, then structural stability is improved, but specific capacitance decreases

Engineering Contradiction:
Improvestructural stabilityVSAvoidspecific capacitance
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent removes the inactive stabilizing material (MgO) from the high-entropy alloy composition and replaces it with active metal elements (Co, Ni, Cu, Zn, Mn) that can simultaneously provide both structural stability and electrochemical activity. This extraction of the harmful inactive component resolves the contradiction by eliminating the need for non-contributing stabilizers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a composite high-entropy alloy structure where multiple active metal elements (Co, Ni, Cu, Zn, Mn) are combined in a spinel oxide matrix. This composite approach allows the material to achieve structural stability through the synergistic interaction of multiple active elements rather than relying on inactive fillers, thereby maintaining both stability and specific capacitance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If traditional alloy materials are used, then manufacturing simplicity is maintained, but performance and service life are limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidservice life
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the compositional parameters by introducing five or more metal elements in specific proportions (each between 5-40 at%) to create a high-entropy alloy with enhanced properties. This parameter change transforms the material from traditional low-entropy alloys with limited service life to high-entropy alloys with superior reliability while maintaining compatibility with existing manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the formation of a spinel oxide phase structure in the high-entropy alloy, which provides exceptional structural stability and resistance to degradation. The spinel phase transition and stabilization mechanism enables the material to maintain its integrity under electrochemical cycling, significantly extending service life compared to traditional alloy phases.

Inventive Principle:
Principle #36Phase transitions

3Reliability

If high-entropy alloy materials are used to improve lithium-ion conductivity, then conductivity is enhanced, but cycle stability deteriorates without inactive stabilizers

Engineering Contradiction:
Improvelithium-ion conductivityVSAvoidcycle stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the compositional parameters by carefully controlling the ratios of Co, Ni, Cu, Zn, and Mn elements, along with oxygen content, to achieve the optimal balance between lithium-ion conductivity and structural stability. The specific composition ranges (5-40 at% for each element) are designed to maximize ionic conductivity pathways while maintaining phase stability during cycling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite spinel oxide structure where the high-entropy alloying of multiple metal elements generates a synergistic effect that simultaneously enhances lithium-ion conductivity and cycle stability. The spinel matrix provides stable ion transport pathways while the multi-element composition prevents structural degradation, eliminating the need for inactive stabilizers.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high-entropy composite oxide significantly increases lithium-ion conductivity, charge/discharge capability, and specific capacitance, while providing redox durability and excellent cycle stability, making it suitable for high-performance lithium-ion batteries.

Implementation Method 1

subjecting the reaction solution to a hydrothermal reaction, wherein the reaction solution includes a precursor salt, an oxidizer, and a surfactant dissolved therein

Methodology Applied
Scientific EffectHydrothermal reaction:

Implementation Method 2

the reaction solution includes a precursor salt, an oxidizer, and a surfactant dissolved therein

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11760656B2High entropy composite oxide, manufacturing method thereof, and anode materials comprising the same
Publication Date: 2023.09.19 NAT CHENG KUNG UNIV
  • US11760656B2 patent drawing
  • US11760656B2 patent drawing
  • US11760656B2 patent drawing

AI summary

Provided is a high entropy composite oxide of formula ([M1]pMnqFexCryNiz)3O4 having a spinel crystal, wherein the [M1], p, q, x, y and z are as defined in the specification. A method for producing the high entropy composite oxide, and anode materials including the same are further provided. With the entropy stabilization effect and plenty of oxygen vacancies, the anode materials including the high entropy composite oxide show the advantage of high Li+ transport rate, high electric capacity, redox durability, and good cycling stability, thereby having a bright prospect for application.