High-Frequency Emission Plug With Isolated Outer Conductor

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Solution Overview

Problem

Conventional high frequency emission plugs risk causing high frequency noise due to electric current flowing through the casing, which can lead to unwanted electromagnetic interference when attached to internal combustion engines.

Innovation Solution

The plug design features a cylindrical casing with a non-contacting outer conductor and an embedded plate-like conductor, preventing electrical conduction to the casing and enhancing electromagnetic wave emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the casing is used as an outer conductor of a transmission line, then the device structure is simplified, but high frequency noise is emitted from the emission antenna due to electric current flowing through the casing

Engineering Contradiction:
Improvedevice structureVSAvoidhigh frequency noise
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The transmission line is segmented into an inner conductor and an outer conductor, where the outer conductor is a separate component from the casing. This segmentation allows the outer conductor to be electrically isolated from the casing, preventing electric current from flowing through the casing to the emission antenna, thus eliminating high frequency noise while maintaining the transmission line structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulator is introduced as an intermediary material between the outer conductor and the casing. This insulator prevents electrical conduction between the outer conductor and the casing, blocking the path of electric current that would otherwise flow through the casing to the emission antenna and generate high frequency noise

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If the outer conductor is in non-contact with the casing, then high frequency noise is suppressed, but the transmission line structure becomes more complex

Engineering Contradiction:
Improvehigh frequency noiseVSAvoidtransmission line structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The insulator serves multiple functions: it provides electrical insulation between the outer conductor and the casing to prevent high frequency noise, and simultaneously provides mechanical support and positioning for the outer conductor within the casing. This multi-functionality reduces the need for additional components, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses high frequency noise emissions by isolating the outer conductor from the casing, ensuring that electric currents do not induce noise in the emission antenna, even when attached to a target object like a cylinder head.

Implementation Method 1

a transmission line for transmitting an electromagnetic wave; an emission antenna for emitting the electromagnetic wave supplied via the transmission line

Methodology Applied
Scientific EffectElectromagnetic wave transmission: Electromagnetic Induction

Implementation Method 2

the outer conductor is disposed in the casing in a manner to be held in non-contact with the casing

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS10056736B2High-frequency radiation plug
Publication Date: 2018.08.21 I LAB INC
  • US10056736B2 patent drawing
  • US10056736B2 patent drawing
  • US10056736B2 patent drawing

AI summary

An aim of the present invention is, in a plug for high frequency emission disposed at an end of a casing having an emission antenna, to suppress a high frequency noise emitted from the emission antenna. The present invention is directed to a plug for high frequency emission including a transmission line for transmitting an electromagnetic wave, an emission antenna for emitting the electromagnetic wave supplied via the transmission line, and a casing constituted by a cylindrical shaped conductor, provided with the emission antenna at one end of the casing, and accommodating therein the transmission line extending from the emission antenna toward the other end of the casing. Inside of the casing, a central conductor electrically connected to the emission antenna and an outer conductor spaced apart from and surrounding the central conductor are embedded in an insulator so as to collectively constitute the transmission line, and the outer conductor is disposed in and held in non-contact with the casing.