High-Frequency Power Supply for Plasma Input Control

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Solution Overview

Problem

Conventional high-frequency power supply devices for plasma generation in ICP emission spectrometers face challenges in accurately controlling plasma input power due to variations in load impedance, especially when switching between water and organic solvents, and cannot monitor changes in plasma state, leading to potential errors in analysis results.

Innovation Solution

A high-frequency power supply device with a DC power supply, series resonant circuit, switching circuit, voltage detection unit, current detection unit, and plasma input power detection unit, which allows for accurate detection and control of plasma input power using semiconductor devices and monitoring of plasma state changes through amplitude and frequency detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a vacuum variable capacitor driven by a motor is used to adjust capacitance in the impedance conversion circuit, then the reflected power can be eliminated and plasma input power can be accurately controlled, but the device complexity increases and expensive parts are required

Engineering Contradiction:
Improveplasma input power control accuracyVSAvoidcontrol mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the control unit continuously monitors the operating state of the plasma generation device and automatically adjusts the capacitance value of the variable capacitor to maintain optimal resonance conditions. This closed-loop control eliminates reflected power and ensures accurate plasma input power control without requiring complex manual intervention or expensive vacuum variable capacitors with motors.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the capacitance parameter of the variable capacitor dynamically based on the operating conditions. By adjusting the capacitance value in response to changing load impedance (especially when switching between water and organic solvents), the system maintains resonance and eliminates reflected power, resolving the contradiction between control accuracy and device complexity.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the capacitance value is not adjusted when switching between water and organic solvents, then the device complexity is reduced, but the plasma input power cannot be accurately controlled due to load impedance changes

Engineering Contradiction:
Improvecontrol mechanism simplicityVSAvoidplasma input power control accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system performs self-adjustment by automatically detecting changes in load impedance and autonomously modifying the capacitance value through the variable capacitor. This self-service mechanism ensures accurate plasma input power control is maintained without requiring complex external control systems, resolving the contradiction between device simplicity and control accuracy.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If a parallel resonant circuit is used with vacuum tube amplifier, then the plasma input power can be calculated from input voltage and current, but the efficiency is poor and the vacuum tube has limited life and high cost

Engineering Contradiction:
Improveplasma input power detection accuracyVSAvoidamplifier efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent replaces the expensive, low-efficiency vacuum tube amplifier with a modern switching circuit using semiconductor devices. This substitution maintains the ability to detect plasma input power through voltage and current measurement while dramatically improving energy efficiency and eliminating the limitations of vacuum tube lifespan and cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the vacuum tube amplifier (electromechanical system) with a switching circuit based on semiconductor devices (electronic system). This replacement maintains the functional capability of power detection while achieving superior energy efficiency and reliability, resolving the contradiction between measurement accuracy and energy loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides accurate control of plasma input power and reliable operation across varying load conditions, preventing device breakdown and enabling precise monitoring of plasma state, thus ensuring consistent analysis results.

Implementation Method 1

a series resonant circuit 5 including an induction coil 51 for plasma generation and a capacitor 52

Methodology Applied
Scientific EffectElectromagnetic resonance: Resonance

Implementation Method 2

A high-frequency electromagnetic field is generated by the high-frequency power supplied to the induction coil, and an induced current flows by charged particles in plasma being accelerated

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The switching circuit 3 includes a semiconductor device that switches DC power supplied from the DC power supply 1, and provides high-frequency power to the series resonant circuit 5

Methodology Applied
Scientific EffectElectrical switching:

Implementation Method 4

The voltage detection unit detects a high-frequency input voltage of the series resonant circuit

Methodology Applied
Scientific EffectElectrical measurement:

Implementation Method 5

The current detection unit detects a high-frequency input current of the series resonant circuit

Methodology Applied
Scientific EffectElectrical measurement:

Implementation Method 6

The plasma input power detection unit detects plasma input power based on the high-frequency input voltage and the high-frequency input current

Methodology Applied
Scientific EffectPower calculation:

Data Source

PatentUS9648719B2High-frequency power supply device
Publication Date: 2017.05.09 SHIMADZU CORP
  • US9648719B2 patent drawing
  • US9648719B2 patent drawing
  • US9648719B2 patent drawing

AI summary

A high-frequency input voltage and a high-frequency input current to a series resonant circuit are detected by a voltage detection unit and a current detection unit, respectively, and plasma input power is detected by a plasma input power detection unit based on the detected high-frequency input voltage and high-frequency input current. By directly detecting the plasma input power in this manner, the plasma input power may be accurately controlled regardless of the state of a plasma-generating gas or an analysis sample. Also, use of a switching circuit including a semiconductor device allows an inexpensive configuration compared with a configuration where a vacuum tube or the like is used.