High Frequency Power Supply Member With Internal Refrigerant Flow Path

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Solution Overview

Problem

High frequency power supply systems face significant thermal loads during high-frequency power transmission, leading to increased temperatures and potential electrical contact issues in plasma processing apparatuses.

Innovation Solution

Incorporating refrigerant flow paths within the inner and outer conductors of the high frequency power supply member, which are designed to reduce thermal loads by maximizing cooling efficiency through structures like helical paths and protrusions, and manufactured using advanced techniques such as 3D printing to enhance design flexibility and cooling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high frequency power is transmitted through conductors, then power transmission is achieved, but thermal load increases causing temperature rise

Engineering Contradiction:
Improvehigh frequency power transmissionVSAvoidtemperature rise in conductor
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

A refrigerant flow path is introduced as an intermediary cooling medium between the inner and outer conductors. The refrigerant absorbs heat from the conductor during high frequency power transmission, preventing temperature rise while allowing full power transmission capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention utilizes fluid dynamics by circulating refrigerant through the flow path formed between conductors. The moving refrigerant carries away thermal energy, converting the thermal management problem into a fluid transport solution that cools the conductor during operation

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Loss of energy

If conductor size is increased to reduce resistance, then power transmission efficiency improves, but device complexity and space requirements increase

Engineering Contradiction:
Improvepower transmission lossVSAvoidconductor structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The inner conductor is nested within the outer conductor, forming a coaxial structure with a refrigerant flow path between them. This nested arrangement achieves effective cooling and electrical transmission without requiring excessively large individual conductor dimensions, maintaining compact device geometry

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention adds a thermal management dimension by introducing the refrigerant flow path in the radial direction between conductors. This dimensional addition allows heat removal without increasing the longitudinal length or cross-sectional area of the power transmission path

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses temperature rises in the high frequency power supply member, reducing contact resistance and preventing burnout, while maintaining the integrity of insulating components and ensuring reliable electrical connections.

Implementation Method 1

a refrigerant flow path is provided inside a wall surface of at least one of the inner conductor and the outer conductor

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

reduce a thermal load in a transmission path of high frequency power

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11443922B2High frequency power supply member and plasma processing apparatus
Publication Date: 2022.09.13 TOKYO ELECTRON LTD
  • US11443922B2 patent drawing
  • US11443922B2 patent drawing
  • US11443922B2 patent drawing

AI summary

A high frequency power supply member for supplying high frequency power includes: an inner conductor that forms a hollow; and an outer conductor arranged to surround the inner conductor, wherein a refrigerant flow path is provided inside a wall surface of at least one of the inner conductor and the outer conductor.