High-Intensity White Light Source with Angular Beam Mixing

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Solution Overview

Problem

Existing high-power LED and laser-based light sources suffer from color inhomogeneity (color-over-angle effect) and heat management issues, particularly in phosphor-based lighting devices, which prior solutions are complex, sensitive to production variations, and do not address degradation of phosphor or scattering particles.

Innovation Solution

A light generating system comprising multiple light generating devices with different angles of incidence to a luminescent body, which converts and transmits light, controlling intensity based on angles to achieve homogeneous color distribution and improved heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a single high-power LED or laser source is used to achieve high brightness, then intensity is improved, but color inhomogeneity (color-over-angle effect) worsens

Engineering Contradiction:
ImprovebrightnessVSAvoidcolor uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The invention divides a single high-power light source into multiple lower-power light generating devices (e.g., multiple LED chips or laser diodes). Each device is directed at the luminescent body from a different angle, which segments the light path and reduces the color-over-angle effect while maintaining high overall brightness through combined output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different light generating devices are positioned to illuminate different regions of the luminescent body with optimized local angles of incidence. This creates locally optimized color uniformity across the entire light output, with each region contributing to overall homogeneous color distribution.

Inventive Principle:
Principle #3Local quality

2Productivity

If phosphor containing material extends above the cup rim to increase converted light, then light output is improved, but color variation at high viewing angles worsens

Engineering Contradiction:
Improvelight outputVSAvoidcolor consistency
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

Instead of increasing phosphor height in the vertical dimension (which worsens color variation), the invention addresses light output by adding spatial distribution in the angular dimension - using multiple light sources positioned at different angles to illuminate the luminescent body, thereby increasing total light output without compromising color consistency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If multiple light generating devices with different angles of incidence are used, then color uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvecolor uniformityVSAvoidsystem structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Multiple light generating devices are merged into a single integrated light generating system with a common luminescent body. This combining approach achieves color uniformity through angular diversity while maintaining a compact, unified structure that does not significantly increase overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The luminescent body serves multiple functions: it converts light from multiple angles, acts as a mixing element for homogeneous color distribution, and provides a compact integration point for multiple light generating devices. This multi-functionality reduces the need for additional components, thereby limiting complexity increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Illumination intensity

If high power density is used to achieve high brightness, then intensity is improved, but heat management becomes more difficult

Engineering Contradiction:
ImprovebrightnessVSAvoidheat management
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The total optical power is segmented across multiple light generating devices, which distributes the heat generation across multiple separate heat sources rather than one concentrated source. This makes thermal management easier as heat can be dissipated from multiple locations, reducing peak temperatures and improving overall heat management.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces color-over-angle problems and achieves more uniform light distribution with controlled intensity, maintaining high brightness and thermal stability, especially in applications like projection and automotive lighting.

Implementation Method 1

the luminescent body is configured to convert part of the first device light into luminescent material light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

the luminescent body is configured to transmit part of the first device light

Methodology Applied
Scientific EffectLight transmission:

Implementation Method 3

a first plurality of scattering particles to scatter a first target wavelength and a second plurality of scattering particles to scatter a second target wavelength

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS12398860B2High intensity white light source with good uniformity based on a plurality of light sources
Publication Date: 2025.08.26 SIGNIFY HOLDING BV
  • US12398860B2 patent drawing
  • US12398860B2 patent drawing
  • US12398860B2 patent drawing

AI summary

The invention provides a light generating system (1000) comprising: (i) a first set (1100) comprising n1 first light generating devices (110), (ii) a first optical element (410), and (iii) a luminescent body (200), wherein: —the n1 first light generating devices (110) are configured to generate first device light (111); wherein the n1 first light generating devices (110) may be selected from the group of lasers and superluminescent diodes; —the first set (1100) comprises k1 first subsets (1115) of each at least one first light generating device (110) of the n1 first light generating devices (110), wherein n1≥3, especially n1≥5, and 2≤k1≤n1; —the luminescent body (200) is configured to: (i) convert part of the first device light (111) into luminescent material light (211), and (ii) transmit part of the first device light (111); —the n1 first light generating devices (110) and the first optical element (410) are configured to provide first beams (115) of first device light (111) to the luminescent body (200), wherein two or more first beams (115) of two or more first light generating devices (110) of the k1 first subsets (1115) have different first angles of incidence (α1) relative to a normal to the luminescent body (200); and—in an operational mode of the light generating system (1000) a first intensity of the first device light (111) of the k1 first subsets (1115) is dependent upon the first angles of incidence (α1).