High-k Dielectric Trench Capacitor for Enhanced Capacitance Density

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Solution Overview

Problem

Trench capacitors in integrated passive devices (IPDs) have limited capacitance density due to the use of silicon oxide and silicon nitride dielectric layers, which restricts computing performance in mobile devices.

Innovation Solution

A trench capacitor design utilizing high κ dielectric materials such as hafnium oxide, zirconium oxide, or aluminum oxide for the dielectric layers, with a stacked configuration of electrodes and dielectric layers, increasing capacitance density beyond 800 nF/mm².

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon oxide and silicon nitride dielectric layers are used in trench capacitors, then manufacturing process is simple and compatible with standard CMOS, but capacitance density is limited

Engineering Contradiction:
Improvecapacitance densityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent changes the dielectric material parameter from conventional silicon oxide/silicon nitride to high-k materials (hafnium oxide, zirconium oxide, aluminum oxide) with dielectric constants exceeding 10. This material parameter change enables capacitance density greater than 800 nF/mm² while maintaining compatibility with standard CMOS manufacturing processes through deposited thin film formation methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite dielectric structures combining high-k dielectric layers with conventional dielectric layers. The high-k dielectric layer (hafnium oxide, zirconium oxide, or aluminum oxide) is deposited over the substrate and patterned to form the capacitor structure, creating a composite material system that achieves high capacitance density while remaining manufacturable

Inventive Principle:
Principle #40Composite materials

2Area of stationary object

If discretely mounted ceramic capacitors are used, then manufacturing is simple, but large PCB surface area is required

Engineering Contradiction:
ImprovePCB surface areaVSAvoidintegration complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the capacitor function directly into the semiconductor substrate, forming trench capacitors that are integrated with the CMOS circuitry. This consolidation eliminates the need for separate discrete ceramic capacitors and their associated PCB mounting, thereby reducing the overall PCB surface area while achieving the required capacitance functionality within the integrated circuit itself

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If conventional dielectric materials are used, then leakage current is acceptable, but power efficiency is reduced

Engineering Contradiction:
Improvepower efficiencyVSAvoidleakage current
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the dielectric material parameter to high-k materials (hafnium oxide, zirconium oxide, aluminum oxide) with dielectric constants greater than 10. This material parameter change reduces leakage current through the dielectric layer while improving power efficiency, as the high-k materials provide better electrical insulation properties compared to conventional silicon oxide and silicon nitride

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high capacitance density enhances computing performance in mobile devices by improving power efficiency and reducing leakage current, while also reducing the size and cost of mobile devices.

Implementation Method 1

the trench capacitor has a capacitance density greater than 800 nF/mm²

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The capacitor dielectric layer includes a high κ dielectric material

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10693019B2Film scheme for a high density trench capacitor
Publication Date: 2020.06.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10693019B2 patent drawing
  • US10693019B2 patent drawing
  • US10693019B2 patent drawing

AI summary

Various embodiments of the present application are directed towards a trench capacitor with a high capacitance density. In some embodiments, the trench capacitor overlies the substrate and fills a trench defined by the substrate. The trench capacitor comprises a lower capacitor electrode, a capacitor dielectric layer, and an upper capacitor electrode. The capacitor dielectric layer overlies the lower capacitor electrode and lines the trench. The upper capacitor electrode overlies the capacitor dielectric layer and lines the trench over the capacitor dielectric layer. The capacitor dielectric layer comprises a high κ dielectric material. By using a high κ material for the dielectric layer, the trench capacitor may have a high capacitance density suitable for use with high performance mobile devices.