High Mass Stiffness Grips for Quasibrittle Composite Testing

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Solution Overview

Problem

Current tensile testing methods for fiber composites fail to stabilize postpeak softening, leading to instability and incorrect interpretation of fracture mechanics, due to insufficient stiffness and mass of specimen grips, which results in inaccurate measurement of fracture energy and size effects.

Innovation Solution

Designing grips with increased stiffness and mass, using static and dynamic stability analyses to ensure the combined stiffness of the testing machine, grips, and specimen remains positive, allowing for stable postpeak softening measurement through load-point control, and incorporating PID control for dynamic stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional grips with standard stiffness and mass are used, then the testing machine can operate with simpler design and lower cost, but the postpeak softening becomes unstable and fracture energy measurements become inaccurate

Engineering Contradiction:
Improvestability of postpeak softening measurementVSAvoidstiffness and mass requirements of grips
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by significantly increasing the stiffness and mass parameters of the grips. The grips are designed with enhanced structural properties (higher stiffness and mass) compared to conventional grips, which stabilizes the postpeak softening response and enables accurate fracture energy measurements in fiber composite specimens.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If grips with higher stiffness and mass are used, then stable postpeak softening measurement is achieved, but the grip design becomes more complex and requires more materials

Engineering Contradiction:
Improveaccuracy of fracture energy measurementVSAvoidmaterial quantity of grips
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent achieves measurement precision improvement by changing the physical parameters of the grips—specifically increasing their stiffness and mass. This requires using more material (higher quantity of substance) to construct grips with the necessary structural properties for stabilizing postpeak softening and enabling accurate fracture energy measurement.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the combined stiffness of machine, grips, and specimen is increased to remain positive, then stable testing is achieved, but the grip design requires more sophisticated structural configuration

Engineering Contradiction:
Improvestability of testing systemVSAvoidstructural configuration of grips
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent maintains system stability by ensuring the combined stiffness of the machine, grips, and specimen remains positive throughout the test. This is achieved by designing grips with sufficiently high stiffness parameters that dominate the system's overall stiffness characteristic, preventing instability during postpeak softening.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent separates the stability function from the specimen by introducing stiff grips as an independent structural element. The grips act as a separate component that provides the necessary stiffness to the system, decoupling the stability requirement from the specimen's inherent softening behavior.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10416053B2Grips for a linear fracture testing machine and method of designing same
Publication Date: 2019.09.17 NORTHWESTERN UNIV
  • US10416053B2 patent drawing
  • US10416053B2 patent drawing
  • US10416053B2 patent drawing

AI summary

Test fixture grips for testing quasibrittle materials, such as fiber-polymer composites are provided having increased mass and stiffness relative to standard test grips to provide for obtaining postpeak measurements. The design is based on static analysis (using the second law of thermodynamics), confirmed by dynamic analysis of the test setup as an open system. Dynamic analysis of the test setup as a closed system with PID controlled input further indicates that the controllability of postpeak softening under CMOD control is improved not only by increasing the grip stiffness but also by increasing the grip mass.