Quantitative Analysis of High Molecular Weight Antioxidant in Semiconductive Cable Materials

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Solution Overview

Problem

The existing methods for quantitative analysis of high molecular weight antioxidants, such as Naugard Super Q, in semiconductive materials for cables face difficulties due to their polymeric form, which is not detected as a single component in chromatography, leading to inaccurate analysis.

Innovation Solution

A method involving the extraction of semiconductive materials with an acetone solvent, followed by gas chromatography (GC)/flame ionization detector (FID) analysis, where the content of Naugard Super Q is quantified based on the peak corresponding to its dimeric form, using a calibration curve to calculate the antioxidant content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If gas chromatography is used to analyze high molecular weight antioxidants in polymeric form, then the analysis can be performed, but the antioxidant is not detected as a single component leading to inaccurate quantification

Engineering Contradiction:
Improvequantification accuracyVSAvoiddetection complexity
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The polymeric antioxidant is segmented into monomeric units through chemical decomposition. The patent employs a two-stage decomposition process: first treating with boron trifluoride to break polymer chains, then using sodium hydroxide to further decompose into detectable monomeric fragments. This segmentation transforms the undetectable polymeric form into multiple detectable monomer peaks that can be quantified individually and summed for total antioxidant content.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Chemical reagents serve as intermediaries to transform the antioxidant into a detectable form. Boron trifluoride acts as an intermediary catalyst to initiate polymer chain scission, while sodium hydroxide serves as an intermediary base to complete the decomposition and stabilize the resulting monomeric fragments. These intermediaries enable the conversion of the undetectable polymeric antioxidant into detectable monomeric units without directly measuring the polymer itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional extraction and GC methods are used, then the analysis process is simple, but the polymeric form causes multiple peaks instead of a single component detection

Engineering Contradiction:
Improveanalysis simplicityVSAvoidcomponent detection accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

Chemical decomposition is performed as a preliminary action before the actual GC detection step. The patent requires pre-treatment of the sample with boron trifluoride followed by sodium hydroxide to decompose the polymeric antioxidant into monomers. This preliminary decomposition ensures that when the sample enters the GC system, only detectable monomeric units are present, eliminating the problem of polymeric forms producing multiple unresolved peaks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The chemical structure parameter of the antioxidant is changed from polymeric to monomeric form through controlled decomposition. By changing the molecular weight parameter from high (polymeric) to low (monomeric), the antioxidant becomes detectable as discrete peaks in GC analysis. The patent controls this parameter change through staged chemical treatment with specific reagents at controlled temperatures and times.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for accurate quantification of Naugard Super Q in semiconductive materials, achieving a recovery rate of 80% or more relative to the actually used amount, ensuring reliable analysis of the antioxidant content.

Implementation Method 1

dissolving the material in an acetone solvent

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

extracting the solution overnight

Methodology Applied
Scientific EffectSolvent extraction: Liquid-Liquid Extraction

Implementation Method 3

analyzing them by gas chromatography (GC)/flame ionization detector (FID)

Methodology Applied
Scientific EffectGas chromatography: Chromatography

Implementation Method 4

gas chromatography (GC)/flame ionization detector (FID)

Methodology Applied
Scientific EffectFlame ionization: Ionisation

Data Source

PatentUS11360063B2Quantitative analysis method for high molecular weight antioxidant
Publication Date: 2022.06.14 LG CHEM LTD
  • US11360063B2 patent drawing
  • US11360063B2 patent drawing
  • US11360063B2 patent drawing

AI summary

A method for analyzing an antioxidant content contained in a semiconductive material for a cable, which includes an amine-based antioxidant. The method can provide an accurate quantitative analysis value obtained by a comparison with the actual amount used, through gas chromatography (GC)/a flame ionization detector (FID).