High-Nickel Cathode Precursor Structure for Crystal Stability

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Solution Overview

Problem

High-nickel-based lithium oxide cathode active materials in lithium secondary batteries suffer from structural instability and side reactions with the electrolyte, leading to degraded lifespan and operational stability.

Innovation Solution

A cathode active material precursor with a nickel composite hydroxide structure and specific oxygen position in the Z-axis direction, combined with a lithium-nickel-based composite oxide, is used to maintain a stable layered structure and suppress impurity generation, ensuring improved structural and chemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-nickel-based lithium oxide is used to increase battery capacity, then energy density and capacity are improved, but structural stability and chemical stability deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core contains high-nickel content (Ni≥80 mol%) for high capacity, while the outer shell contains lower-nickel content (Ni≤70 mol%) for enhanced stability. This spatial differentiation of nickel concentration allows each region to perform its optimal function - the core provides capacity while the shell provides structural protection.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining high-nickel lithium oxide core with a stabilizing shell layer containing transition metals (Co, Mn, Ni) in specific ratios. The composite structure integrates the high-capacity advantage of high-nickel material with the high-stability advantage of lower-nickel material, achieving both high capacity and structural stability simultaneously.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high-nickel-based lithium oxide is used to increase battery capacity, then energy density is improved, but operational stability and lifespan deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidoperational stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-forming a stable shell structure around the high-nickel core before battery operation begins. This pre-protective shell prevents harmful side reactions between the high-nickel core and electrolyte during initial charging cycles, thereby ensuring long-term operational stability and lifespan from the outset.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The stable shell layer acts as an intermediary between the high-nickel core and the electrolyte. It mediates the interaction by providing a protective barrier that prevents direct contact between the reactive high-nickel material and the electrolyte, thereby maintaining operational stability while preserving the high energy density benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If high-nickel-based lithium oxide is used to increase battery capacity, then capacity is improved, but side reactions with electrolyte increase

Engineering Contradiction:
Improvebattery capacityVSAvoidside reactions
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent applies the taking out principle by extracting the high-nickel core from direct contact with the electrolyte and placing it within a protective shell structure. This separation removes the harmful interaction between high-nickel material and electrolyte while preserving the capacity benefits of the high-nickel core.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The shell layer serves as an intermediary barrier that prevents direct side reactions between the high-nickel core and the electrolyte. It allows ionic transport for battery function while blocking harmful chemical reactions, thereby maintaining high capacity with reduced side reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the high-temperature stability and capacity of lithium secondary batteries by maintaining a stable crystal structure and reducing side reactions, resulting in improved capacity retention and lifespan.

Implementation Method 1

a cathode active material precursor for a lithium secondary battery having improved structural and chemical stability... A cathode active material precursor for a lithium secondary battery has a structure of a nickel composite hydroxide. An oxygen position in a Z-axis direction measured by a Rietveld method in a space group P-3m crystal structure based on an X-ray diffraction (XRD) analysis is 0.200 or more.

Methodology Applied
Scientific EffectCrystal structure stability:

Implementation Method 2

a side reaction with the electrolyte and an instability of a chemical structure may be easily caused in the high-nickel-based lithium oxide to degrade a life-span and an operational stability of the lithium secondary battery. Thus, a structural stability of the nickel-containing precursor may be needed to enhance a stability of the cathode active material.

Methodology Applied
Scientific EffectChemical stability:

Data Source

PatentUS12573625B2Cathode active material precursor for lithium secondary battery, cathode active material for lithium secondary battery and lithium secondary battery
Publication Date: 2026.03.10 SK ON CO LTD
  • US12573625B2 patent drawing
  • US12573625B2 patent drawing
  • US12573625B2 patent drawing

AI summary

A cathode active material precursor for a lithium secondary battery has a structure of a nickel composite hydroxide. An oxygen position in a Z-axis direction measured by a Rietveld method in a space group P-3m crystal structure based on an X-ray diffraction (XRD) analysis is 0.200 or more. A cathode active material and a lithium secondary battery having a stabilized crystal structure are provided using the cathode active material precursor.