High-Order Acoustic Resonators With Thick Electrodes for 5 GHz Operation

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Solution Overview

Problem

Existing acoustic resonators, particularly film bulk acoustic resonators (FBARs), face challenges in achieving high-frequency operation while maintaining adequate electrical conductance and structural strength, especially as technology advances towards 5G and beyond communication networks.

Innovation Solution

The development of acoustic resonator devices that incorporate thick electrodes, allowing for operation in higher order thickness extension modes (e.g., TE2 and TE3) by introducing additional stress half-waves within the electrode layers, thereby enabling high-frequency operation without significantly reducing electrode thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If electrode thickness is reduced to achieve high-frequency operation, then resonant frequency increases, but electrical conductance and structural strength deteriorate

Engineering Contradiction:
Improveresonant frequencyVSAvoidelectrical conductance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the operational mode parameter from fundamental mode to higher-order thickness extension modes (TE2, TE3, etc.), which allows the resonator to operate at high frequencies while maintaining thicker electrodes. This parameter change in the resonance mode enables simultaneous achievement of high resonant frequency and adequate electrical conductance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces additional stress half-waves within the electrode layers by operating in higher-order modes, effectively adding dimensional complexity to the stress distribution. This allows the electrodes to be thicker while still supporting the required high-frequency operation, thus improving electrical conductance without sacrificing frequency performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If electrode thickness is reduced to achieve high-frequency operation, then resonant frequency increases, but structural strength deteriorates

Engineering Contradiction:
Improveresonant frequencyVSAvoidstructural strength
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

By changing the resonance mode parameter to higher-order thickness extension modes, the patent enables high-frequency operation with thicker electrodes, thereby maintaining structural strength while achieving the required resonant frequency performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The introduction of additional stress half-waves in higher-order modes provides a more distributed stress pattern throughout the electrode thickness, enhancing structural strength while enabling high-frequency operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If additional stress half-waves are introduced in electrode layers, then electrical conductance improves, but device complexity increases

Engineering Contradiction:
Improveelectrical conductanceVSAvoidstress distribution complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes parameter changes in the resonance mode (to TE2, TE3, etc.) to naturally produce the desired stress distribution with multiple half-waves. This approach achieves improved electrical conductance through a fundamental mode change rather than through complex structural modifications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The higher-order thickness extension modes serve multiple functions simultaneously: they provide the necessary stress distribution for improved electrical conductance, maintain high resonant frequency, and ensure adequate structural strength, thereby reducing the need for separate design optimizations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved electrical conductance and structural strength, enabling the resonators to operate efficiently at high frequencies (e.g., over 5 GHz) with thicker electrodes, which enhances their performance and usability in various applications.

Implementation Method 1

an acoustic resonator device includes a piezoelectric layer disposed between a first electrode and a second electrode

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The thickness of the first electrode and the second electrode allows the device to operate according to a second (or higher order) thickness extension mode

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS20250141425A1Acoustic resonator devices operating at high-order modes
Publication Date: 2025.05.01 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US20250141425A1 patent drawing
  • US20250141425A1 patent drawing
  • US20250141425A1 patent drawing

AI summary

The subject technology is related to acoustic resonators. More specifically, an embodiment of the subject technology provides an acoustic resonator device that includes a piezoelectric layer disposed between a first electrode and a second electrode. The total thickness of the first electrode, the second electrode, and the third electrode allows the device to operate according to a second (or higher order) thickness extension mode. There are other embodiments as well.