High-Phosphate Starch Genetic Modification for Viscosity

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Solution Overview

Problem

Current starches from wild-type potato plants have limitations in terms of amylose and phosphate content, which affect their functional properties such as solubility, retrogradation, and viscosity, making them less suitable for various industrial applications.

Innovation Solution

Modified potato starches with an amylose content between 40% and 50% and a phosphorus content of 80 to 95 µmol per gram, exhibiting an altered amylopectin side-chain distribution, are produced by genetically modifying potato plants to reduce the activity of SSIII, BEI, and BEII proteins, resulting in increased starch phosphate content and improved functional properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional starch is used, then the starch exhibits standard functional properties, but the starch lacks the necessary diversity and elevated amylose-phosphate content required for various industrial applications

Engineering Contradiction:
Improvefunctional properties diversityVSAvoidamylose and phosphate content
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by modifying the starch structure to achieve specific amylose content (40-50%) and phosphorus content (80-95 μmol/g), particularly with elevated C6 phosphate content. This transforms conventional starch into a modified starch with enhanced functional properties including increased final viscosity, elevated pasting temperature, and stronger gel formation, making it adaptable to various industrial applications in paper and food industries

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the amylose content is increased to enhance functional properties, then the solubility and retrogradation behavior improve, but the manufacturing complexity increases

Engineering Contradiction:
Improvesolubility and retrogradation behaviorVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent achieves improved solubility and retrogradation behavior by precisely controlling the amylose content parameter within 40-50% and phosphorus content within 80-95 μmol/g through genetic modification of potato plants. This biological approach modifies starch synthesis pathways to naturally produce the desired composition, avoiding complex chemical modification processes while achieving reliable functional properties

Inventive Principle:
Principle #35Parameter changes

3Strength

If the phosphate content is elevated to improve binding capabilities, then the gel strength and pasting properties enhance, but the production cost increases

Engineering Contradiction:
Improvegel strength and pasting propertiesVSAvoidproduction cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent employs self-service by using genetic modification of potato plants to enable them to self-produce starch with elevated phosphate content (80-95 μmol/g) and specific C6 phosphate distribution. This biological self-modification eliminates the need for expensive post-harvest chemical phosphorylation processes, allowing the starch to naturally accumulate the required phosphate content during synthesis, thereby enhancing gel strength and pasting properties without significantly increasing production cost

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP1877562B1High-phosphate starch
Publication Date: 2012.08.08 BAYER CROPSCIENCE AG
  • EP1877562B1 patent drawingFigure 1
  • EP1877562B1 patent drawing
  • EP1877562B1 patent drawing

AI summary

The invention relates to modified starches having an elevated content of phosphate and an elevated content of amylose.