Replaceable High-Power LED Lamp With Radial Groove Connection
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Solution Overview
Problem
Existing high-power LED lamps have non-disassemblable lamp holders and bodies, making repairs and replacements inconvenient and limiting their applicability to specific scenarios.
Innovation Solution
A replaceable high-power LED lamp design featuring radial sliding grooves and protruded structures on the lamp body and holder, along with limiting mechanisms, allowing for easy disassembly and assembly, and enabling quick terminal connections/disconnections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the lamp holder and lamp body are integrated with non-disassemblable structure, then the structural strength and stability are improved, but the ease of repair and replacement deteriorates
Solution Approach 1:
The lamp is divided into separable components: lamp holder and lamp body, connected through radial sliding grooves and protruded structures. This segmentation allows the lamp body to be detached and replaced independently while maintaining structural integrity during operation, resolving the contradiction between strength and ease of repair.
2Reliability
If the lamp holder and lamp body are integrated with non-disassemblable structure, then the reliability of connection is improved, but the adaptability to different scenarios deteriorates
Solution Approach 1:
The connection between lamp holder and lamp body is made dynamic through the radial sliding groove mechanism. The limiting structures provide reliable connection during operation, while the sliding mechanism enables easy disassembly and reconfiguration for different scenarios, achieving both reliability and adaptability.
3Ease of repair
If the lamp holder and lamp body are made disassemblable, then the ease of repair and replacement is improved, but the device complexity increases
Solution Approach 1:
The protruded structures are nested within the radial sliding grooves, creating a compact disassembly mechanism. The limiting structures are integrated into the existing components rather than added as separate complex mechanisms, enabling easy replacement while minimizing device complexity.
4Ease of manufacture
If standard integration structure is used, then the manufacturing simplicity is improved, but the ease of operation for maintenance deteriorates
Solution Approach 1:
The lamp is segmented into maintainable components connected by radial sliding grooves and protruded structures. This segmentation allows maintenance personnel to quickly detach and replace the lamp body without complex tools or procedures, significantly improving ease of maintenance while maintaining manufacturing simplicity.
Data Source
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AI summary
A replaceable high-power LED lamp, comprising a lamp body (1) and a lamp holder (2), characterized that fitting surfaces of the lamp body (1) and the lamp holder (2) are respectively provided with a radial sliding groove (111) and a protruded structure (21) corresponding to the radial sliding groove (111), the lamp body (1) and the lamp holder (2) are further provided thereon with limiting structures, and when the lamp body (1) and the lamp holder (2) are fitted through the protruded structure (21) and the radial sliding groove (111), the limiting structures restrain disengagement of the lamp body (1) from the lamp holder (2).