High pressure hydrogen electrical power generator

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Solution Overview

Problem

Current solar energy conversion technologies, such as photovoltaic and solar concentrators, are not economically viable for large-scale energy generation due to high costs, and existing heat engines require high temperatures to efficiently convert thermal energy into electricity.

Innovation Solution

A hydride heat engine system that utilizes solar energy to thermally power a metal hydride compressor to compress hydrogen gas to high pressure, which is then expanded through an Electro-Chemical-Expander to generate electricity, operating at low temperatures and utilizing low-cost flat plate solar collectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If photovoltaic and solar concentrator technologies are used for solar energy conversion, then electrical power can be generated, but the cost is too high for large-scale economic viability

Engineering Contradiction:
Improveelectrical power generationVSAvoidcost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent replaces conventional photovoltaic and solar concentrator systems with a thermal-based hydride heat engine system. Solar thermal energy heats a hydride material that releases hydrogen gas, which then drives a fuel cell to generate electricity. This substitution of mechanical/thermal processes for direct photovoltaic conversion aims to reduce manufacturing costs while maintaining power generation capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the operating parameters by using low-temperature solar thermal energy (rather than high-temperature concentrators) and operating the fuel cell at lower temperatures. This parameter change allows the use of less expensive materials and simpler manufacturing processes, addressing the cost issue while still achieving viable electrical power generation

Inventive Principle:
Principle #35Parameter changes

2Power

If conventional heat engines are used to convert thermal energy into electricity, then power generation is achieved, but high temperatures are required which increases system complexity and cost

Engineering Contradiction:
Improveelectrical power generationVSAvoidoperating temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent divides the energy conversion process into separate stages: solar thermal heating of hydride material, hydrogen release and compression, and fuel cell electricity generation. This segmentation allows each component to operate at optimized, lower temperatures rather than requiring a single high-temperature heat engine, reducing system complexity and cost

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces hydrogen as an intermediary substance between solar thermal energy and electricity generation. Solar heat releases hydrogen from the hydride material, and the fuel cell then converts hydrogen chemical energy to electricity. This intermediary approach decouples the thermal and electrical conversion processes, eliminating the need for high-temperature direct thermal-to-electrical conversion

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently and economically converts low-temperature solar energy into electricity at a cost competitive with current energy prices, achieving almost 100% conversion of pressurized gas energy into electrical power with minimal mass, volume, and cost, and offering a short payback period.

Implementation Method 1

utilizes solar energy to thermally power a metal hydride compressor that compresses hydrogen gas from a low pressure to a high pressure

Methodology Applied
Scientific EffectThermal energy conversion: Heat Engine

Implementation Method 2

metal hydride compressor that compresses hydrogen gas

Methodology Applied
Scientific EffectMetal hydride compression: Hydride Compressor

Implementation Method 3

Electro-Chemical-Expander that converts the pressurized gas energy directly into electrical power

Methodology Applied
Scientific EffectElectrochemical energy conversion: Fuel Cell

Implementation Method 4

these protons are transported or move through the ionomer to the cathode side

Methodology Applied
Scientific EffectProton transport: Ion Exchange

Implementation Method 5

utilizes solar energy to thermally power a metal hydride compressor

Methodology Applied
Scientific EffectSolar thermal conversion: Solar Energy

Data Source

PatentUS11940183B2High pressure hydrogen electrical power generator
Publication Date: 2024.03.26 USA FORTESCUE IP INC
  • US11940183B2 patent drawing
  • US11940183B2 patent drawing
  • US11940183B2 patent drawing

AI summary

A hydride heat engine produces electricity from a heat source, such as a solar heater. A plurality of metal hydride reservoirs are heated by the heating device and a working fluid comprises hydrogen is incrementally move from one metal hydride reservoir to a success metal hydride reservoir. The working fluid is passed, at a high pressure, from the last of the plurality of metal hydride reservoirs to an electro-chemical-expander. The electro-chemical-expander has an anode, a cathode, and an ionomer therebetween. The hydrogen is passed from the anode at high pressure to the cathode at lower pressure and electricity is generated. The solar heater may be a solar water heater and the hot water may heat the metal hydride reservoirs to move the hydrogen. The working fluid may move in a closed loop.