High-Resolution Angular Position Sensor With Pole-Jump Correction
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Solution Overview
Problem
Existing angular position sensors face issues with pole jump errors due to mechanical positioning, temperature drift, and parasitic noise, particularly in high-precision applications using multipole incremental magnetic position sensors.
Innovation Solution
A high-resolution angular position sensor system that combines a multipole incremental sensor with an absolute sensor, utilizing a pole table and a processor to determine the number of poles between a reference and measured radius, adjusting absolute angular measurements to compensate for pole width variations and temperature drift, thereby reducing pole jump errors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a multipole incremental magnetic position sensor is used to achieve high-precision angular measurement, then measurement precision is improved, but reliability deteriorates due to pole jump errors caused by mechanical positioning issues, temperature drift, and parasitic noise
Solution Approach 1:
The patent introduces an absolute position sensor as an intermediary element to mediate between the incremental sensor and the final measurement output. The absolute sensor provides a reference frame that prevents pole jump errors, while the incremental sensor maintains high resolution. The processor combines both sensor outputs, using the absolute sensor to correct incremental measurements and eliminate reliability issues without sacrificing precision.
Solution Approach 2:
The patent merges two different sensing approaches (incremental and absolute) into a unified measurement system. The incremental sensor provides high-resolution differential measurements, while the absolute sensor provides robust reference information. By combining these two sensors with a processor that integrates their outputs, the system achieves both high precision and high reliability, resolving the contradiction between the two features.
2Reliability
If an absolute sensor is added to correct incremental sensor measurements, then reliability is improved, but device complexity increases
Solution Approach 1:
The patent segments the measurement function into two distinct parts: the incremental sensor handles high-resolution differential measurement, while the absolute sensor handles reference and correction. This segmentation allows each sensor to be optimized for its specific function, and the processor can independently process each signal before combining them, managing complexity through functional separation rather than requiring a single complex sensor.
Solution Approach 2:
The combined sensor system achieves multi-functionality by integrating both incremental and absolute sensing capabilities. The processor universally processes both sensor types, using the absolute sensor for both reference establishment and error correction, while the incremental sensor provides continuous high-resolution tracking. This universal approach manages complexity by using a common processing framework for multiple sensing functions.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides accurate, high-resolution angular measurements by correcting for pole shift distortions, ensuring precise rotational displacement readings even in the presence of noise and temperature fluctuations.
Implementation Method 1
angular sensor, cooperating with at least one magnetic element secured to the support disk, to measure an angular position
Implementation Method 2
Such an angular sensor can for example consist of a '360° Hall effect' type sensor
Data Source
Figure 1~3A
Figure 2A~2B
Figure 3B~5
AI summary
An angular position sensor system (10) and methods provide an angular position measurement between a reference radius (R) and a position radius (P) that originate at a center (C) of a circle. An incremental sensor (12) includes poles disposed along a predetermined arc of the circle that provides an incremental measurement V(in) of a pole through which the position radius passes. An absolute sensor (14) provides an absolute measurement of the position radius from which the number of poles (NP) between the reference radius and the measured pole is determined. An adjusted absolute angular measurement is determined from the absolute measurement of the position radius offset by a quantity reflective of a distance of the position radius from a midpoint of the measured pole. NP is determined based on a correspondence of the adjusted absolute angular measurement with a pole table to avoid pole shifting distortions errors during use. The angular position measurement is then determined based on NP and the incremental measurement.