Surfactant Combination for High-Salt Herbicide Suspensions

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Solution Overview

Problem

Existing herbicidal formulations face challenges such as insufficient herbicidal activity, narrow spectrum of control, low selectivity, phytotoxicity, and chemical instability of sulfonylurea herbicides, particularly when combined with water-soluble salts like glyphosate, leading to rapid degradation and loss of efficacy.

Innovation Solution

Aqueous suspension concentrates containing thiencarbazone-methyl, tembotrione, glyphosate-K, and cyprosulfamide, stabilized by a specific surfactant combination of alkyl ether phosphate and alkyl polyglycoside, allowing low concentrations of sulfonylurea herbicides to maintain herbicidal efficacy and stability even in high salt content environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If sulfonylurea herbicides are combined with water-soluble salts like glyphosate in aqueous formulations, then the formulation provides broad-spectrum herbicidal activity and good solubility, but the sulfonylurea herbicide rapidly degrades and loses efficacy

Engineering Contradiction:
Improveherbicidal activity spectrumVSAvoidchemical stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a specific surfactant combination (nonionic surfactant at 0.1-5% and anionic surfactant at 0.1-5%) as an intermediary between the sulfonylurea herbicide and the aqueous salt solution. This surfactant system forms a protective interface that prevents direct interaction between the herbicide and degrading factors in the high-salt environment, thereby maintaining chemical stability while allowing broad-spectrum herbicidal activity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical-chemical parameters of the formulation by controlling pH (3.0-6.0) and using specific surfactant combinations. These parameter changes create a stable environment for the sulfonylurea herbicide in the presence of high salt content, preventing rapid degradation while maintaining solubility and herbicidal efficacy

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the concentration of sulfonylurea herbicide is reduced to low levels, then the formulation improves safety and reduces phytotoxicity, but the herbicidal efficacy becomes insufficient

Engineering Contradiction:
ImprovephytotoxicityVSAvoidherbicidal efficacy
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The surfactant combination acts as a mediator that enhances the performance of low-concentration sulfonylurea herbicides. By forming stable micellar structures and improving wetting properties, the surfactants increase the bioavailability and effectiveness of the herbicide at low concentrations, maintaining sufficient herbicidal activity while reducing phytotoxicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite formulation system combining sulfonylurea herbicide, water-soluble salt (glyphosate), and a specific surfactant combination. This composite material synergistically enhances herbicidal efficacy at low concentrations while the sulfonamide safener component further protects against phytotoxicity, achieving both reduced harm and maintained effectiveness

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If multiple herbicides are combined in a single formulation, then the spectrum of control is broadened and synergistic effects are achieved, but the formulation complexity increases and stability problems arise

Engineering Contradiction:
Improvespectrum of controlVSAvoidformulation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a universal surfactant combination system that simultaneously performs multiple functions: solubilizing different herbicide types, maintaining chemical stability, providing wetting and spreading properties, and ensuring compatibility between components. This multi-functional approach simplifies the overall formulation despite combining multiple herbicides with different properties

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The formulation creates a stable composite material system where the surfactant combination and sulfonamide safener serve as compatibility agents between different herbicide classes (sulfonylurea and water-soluble salts). This composite structure allows broad-spectrum control while managing formulation complexity through proven stable component interactions

Inventive Principle:
Principle #40Composite materials

4Ease of operation

If conventional surfactants are used in high-salt formulations, then the formulation provides basic dispersing properties, but the surfactants lose effectiveness and chemical stability deteriorates

Engineering Contradiction:
Improvedispersing propertiesVSAvoidchemical stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent specifies optimal concentration ranges for both nonionic (0.1-5%) and anionic (0.1-5%) surfactants in high-salt environments. This parameter optimization ensures the surfactants maintain their effectiveness for dispersing and stabilizing the formulation despite the presence of high salt content, preventing chemical degradation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation provides stable, homogeneous distribution and improved herbicidal efficacy, maintaining biological activity and selectivity, even at low concentrations of sulfonylurea herbicides, while avoiding nozzle clogging and chemical degradation.

Implementation Method 1

stabilized by a specific surfactant combination of alkyl ether phosphate and alkyl polyglycoside

Methodology Applied
Scientific EffectSurfactant: Surfactant

Data Source

PatentEP4429460B1Surfactant combination for aqueous agrochemical (crop protection) suspension formulations with high salt content and low-concentration of sulfonylurea herbicide
Publication Date: 2025.10.15 BAYER AG
  • EP4429460B1 patent drawing
  • EP4429460B1 patent drawing
  • EP4429460B1 patent drawing

AI summary

The present invention relates to aqueous dispersions comprising an ALS inhibitor, typically a sulfonylurea herbicide, specifically from the class of triazolinones herbicides, a HPPD inhibitor, specifically a triketone as from the class of 2 -benzoyl- 1,3- cyclohexanedione herbicides, optionally a safener from the class of the sulfonamides, a water-soluble herbicide present as a salt, specifically glyphosate and to dispersions resulting from dispersing the concentrate suspension in water, to a method of making the aqueous suspension and to a method of controlling unwanted plants using these dispersions.