High-Side Current Sensing Circuit with Chopping and Ratio Measurement

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Solution Overview

Problem

Existing wireless power transmission systems face challenges in accurately measuring current across a sense resistor due to temperature variations, leakage currents, and offset issues, which affect efficiency and accuracy.

Innovation Solution

A wireless power system with a bridge, a coil, a tank capacitor, a regulator, and a sense resistor, utilizing a switching circuit, a gain stage, and an analog-to-digital converter (ADC) with temperature-independent reference voltages to accurately measure current, and a reference resistor that tracks the sense resistor's resistance across temperature variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sense resistor is used to measure current in wireless power transmission, then power delivery measurement is enabled, but temperature variations cause drift and reduce measurement accuracy

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidtemperature drift
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent changes the measurement approach by using a ratio of two voltage measurements instead of directly measuring voltage across the sense resistor. This ratio-based measurement cancels out temperature-dependent parameters, including the sense resistor value drift, thereby maintaining measurement accuracy across temperature variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary measurement technique where two voltage dividers are used to create voltage ratios that indirectly represent the current measurement. This intermediary approach allows temperature-dependent parameters to cancel out in the final calculation, resolving the temperature drift issue.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If leakage currents and offset issues are present in the measurement circuit, then circuit operation continues, but measurement accuracy deteriorates

Engineering Contradiction:
Improvecircuit operation continuityVSAvoidcurrent measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent converts the harmful effect of leakage currents and offsets into a beneficial cancellation effect. By measuring two voltages and taking their ratio, the common-mode leakage currents and offsets present in both measurement paths cancel each other out, transforming what would be measurement errors into a self-correcting mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements a feedback mechanism where the measured voltages are processed through a ratio calculation that automatically compensates for offset and leakage effects. This feedback-based ratio measurement ensures that even when leakage currents are present, the final measurement remains accurate.

Inventive Principle:
Principle #23Feedback

3Device complexity

If traditional current sensing methods are used, then circuit simplicity is maintained, but measurement consistency over temperature is poor

Engineering Contradiction:
Improvecircuit complexityVSAvoidmeasurement consistency over temperature
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes from direct voltage measurement to a ratio-based measurement approach. This parameter change in the measurement methodology enables temperature compensation without requiring complex additional circuitry, maintaining relative simplicity while dramatically improving measurement consistency over temperature.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves accurate and temperature-insensitive current measurement, reducing leakage and offset issues, thereby enhancing efficiency and accuracy of power delivery.

Implementation Method 1

a transmitter 11 including a transmission coil Lp and a serial capacitance Cp forming a serial resonant LC network, driven by electric power from a power source 12 (typically a wired connection, but in some cases a battery), that generates a time-varying electric field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a receiver 15 including a receiver coil Ls and a serial capacitance Cs forming a similar serial resonant LC network in which the time-varying electric field induces an AC current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The receiver 15 includes a bridge rectifier 16 (comprised of the illustrated diodes D1-D4) that rectifies the AC current to produce a DC current that charges a tank capacitor Ctank

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentEP3971588B1High accuracy low temperature drift high-side current sensing hardware and method
Publication Date: 2023.04.19 STMICROELECTRONICS ASIA PACIFIC PTE
  • EP3971588B1 patent drawingFigure 1~3
  • EP3971588B1 patent drawingFigure 4
  • EP3971588B1 patent drawingFigure 5

AI summary

A wireless-power-transmission-system includes a bridge (16) with a tank-capacitor (Ctank) coupled thereto, a sense-resistor (Rsense) coupled between the bridge (16) and an input of a regulator (17), a switching-circuit (32) having first and second inputs coupled across the sense-resistor (Rsense), and a gain-stage (33) having first and second inputs capacitively coupled to first and second outputs of the switching-circuit (32). An ADC (38) digitizes output of the gain-stage (33) by comparing the output to a reference voltage, and a temperature-independent current source (36) is coupled to a reference-resistor (R2) to generate the reference voltage. In a reset-phase, the switching-circuit (32) shorts the inputs of the gain-stage (33) to one another, and the gain-stage (33) shorts its inputs to its output. The switching-circuit (32), in a first-chopping-phase, couples the sense-resistor (Rsense) between the first and second inputs of the gain-stage (33), and in a second-chopping-phase, couples the sense-resistor (Rsense) in reverse between the second and first inputs of the gain-stage (33). The resistance of the reference-resistor (R2) tracks the sense-resistor (Rsense) across temperature.