High-Side Switch Gate Control With Current Limiting and Zener Clamping

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Solution Overview

Problem

Existing control circuits for high-side switches lack efficient mechanisms to regulate maximum current and power consumption, particularly in applications like battery management, battery cell balance, LED backlight drivers, and power converters.

Innovation Solution

A high-side switch control circuit comprising an on/off transistor, bias resistor, zener diode, level-shifting transistor, and current source or resistor, where the level-shifting transistors are controlled by control signals or voltages to limit maximum current and power consumption, with zener diodes clamping maximum voltages and resistors regulating current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If existing control circuits for high-side switches are used, then the basic switching function is achieved, but the maximum current and power consumption are not effectively regulated

Engineering Contradiction:
Improvepower consumptionVSAvoidcurrent regulation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the electrical parameters of the control circuit by introducing a zener diode to clamp the gate-source voltage at a maximum value (VZ) and a current source to limit the maximum current (I_MAX) through the level-shifting transistor. This ensures that the on/off transistor operates within safe current and voltage limits while reducing power consumption.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a level-shifting transistor as an intermediary component between the control signal and the on/off transistor. This level-shifting transistor, controlled by a current source, mediates the turning on of the on/off transistor while limiting the maximum current. The zener diode acts as an intermediary to clamp the voltage and protect the transistor from overvoltage conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If no voltage clamping mechanism is used, then the circuit is simpler, but the maximum voltage of the on/off transistor cannot be limited

Engineering Contradiction:
Improvevoltage protectionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The zener diode is used to change the voltage parameter by clamping the gate-source voltage of the on/off transistor at a maximum value (VZ). This prevents the voltage from exceeding safe limits and protects the transistor from breakdown, while adding only a single diode component to the circuit.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the level-shifting transistor is used to turn on the on/off transistor, then the switching control is improved, but the maximum current is not limited

Engineering Contradiction:
Improveswitching controlVSAvoidcurrent consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

A current source is connected to the level-shifting transistor to change the current parameter by limiting the maximum current (I_MAX) that can flow through the level-shifting transistor. This ensures that the on/off transistor is turned on effectively while preventing excessive current consumption and protecting the circuit from overcurrent conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively regulates maximum current and power consumption of level-shifting transistors, enhancing efficiency and reducing power consumption in high-side switch control circuits for various applications such as battery management and LED backlight drivers.

Implementation Method 1

The zener diode is coupled to clamp a maximum voltage of the on/off transistor

Methodology Applied
Scientific EffectZener breakdown: Avalanche Breakdown

Data Source

PatentUS8531210B2Monolithic high-side switch control circuits
Publication Date: 2013.09.10 SEMICON COMPONENTS IND LLC
  • US8531210B2 patent drawing
  • US8531210B2 patent drawing
  • US8531210B2 patent drawing

AI summary

A high-side switch control circuit is provided. The high-side switch control circuit includes an on/off transistor, a bias resistor, a zener diode, a level-shifting transistor, and a current source. The on/off transistor operates as a switch. The bias resistor is coupled to turn off the on/off transistor. The zener diode is coupled to clamp the maximum voltage of the on/off transistor. The level-shifting transistor is coupled to turn on the on/off transistor. The current source is coupled to the level-shifting transistor. The current source limits the maximum current of the level-shifting transistor.