High Side Voltage Switch with Current Mirror Protection

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Solution Overview

Problem

Conventional transistor-based switch circuits face issues with high output current peaks, voltage drop, and increased complexity due to additional current sensing circuits, which are problematic in low power applications and manufacturing.

Innovation Solution

A high side voltage switch circuit is developed with auto-limited current capabilities by incorporating a cascode transistor into the current mirror circuit, reducing output current peaks and minimizing voltage drop through strategic transistor sizing and shut-off mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a simple transistor switch is used, then the voltage drop is minimal, but the output current varies significantly and can become excessively high

Engineering Contradiction:
Improvevoltage dropVSAvoidoutput current control
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A current mirror circuit is introduced as an intermediary mechanism between the control signal and the transistor switch. The current mirror (comprising transistors Q1-Q4 and resistors R1-R2) senses the output current and generates a control voltage that automatically regulates the transistor gate, thereby limiting peak current while maintaining low voltage drop during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements negative feedback through the current mirror circuit that continuously monitors the output current and adjusts the transistor gate voltage accordingly. When output current increases, the feedback mechanism reduces the gate drive to limit the current, creating a self-regulating system that maintains reliable current control.

Inventive Principle:
Principle #23Feedback

2Reliability

If additional current sensing circuits are added to control output current, then current control improves, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecurrent controlVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The current mirror circuit serves multiple functions simultaneously: it limits peak current, provides temperature compensation, and stabilizes the switch operation across varying conditions. By combining these functions into a single integrated circuit block rather than separate components, the patent achieves reliable current control without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the current sensing, current limiting, and temperature compensation functions into a unified current mirror circuit architecture. This integration reduces the number of discrete components and interconnections compared to implementing each function separately, thereby controlling overall device complexity while achieving multiple performance goals.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a current mirror circuit is used to limit output current, then current control improves, but voltage drop increases

Engineering Contradiction:
Improveoutput current controlVSAvoidvoltage drop
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent employs dynamic operation where the current mirror circuit actively adjusts its impedance characteristics based on the operating conditions. During transient high-current events, the current mirror presents high impedance to limit current. During steady-state normal operation, the transistor switch operates in a low-impedance state minimizing voltage drop, achieving both current control and energy efficiency at different times.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The current mirror circuit is designed to exert its current-limiting action only when necessary (during startup, transients, or fault conditions) rather than continuously. The activation transistor Q5 and associated circuitry ensure the current mirror engages only when peak current protection is needed, allowing the main transistor switch to operate with minimal voltage drop during normal conditions.

Inventive Principle:
Principle #16Partial or excessive action

4Loss of energy

If transistor sizing is optimized for low voltage drop, then energy loss decreases, but peak current increases

Engineering Contradiction:
Improvevoltage dropVSAvoidpeak current control
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent utilizes parameter changes in the transistor operating conditions to resolve the contradiction. The transistor switch is sized for low on-resistance to minimize voltage drop, while the current mirror circuit dynamically adjusts the effective operating parameters (gate voltage, drain current) to limit peak current. This allows the transistor to operate in different regions of its characteristic curves depending on the situation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8063624B2High side high voltage switch with over current and over voltage protection
Publication Date: 2011.11.22 NXP USA INC
  • US8063624B2 patent drawing
  • US8063624B2 patent drawing
  • US8063624B2 patent drawing

AI summary

A method and apparatus are described for providing a current mirror type high voltage switching circuit (60) having a reference branch (M2, M3, R1) and a tracking branch (M1, M5), where the output peak current is limited by adding an additional branch (M4, M6) to the current mirror circuit which includes an additional mirror transistor (M4) and cascode transistor (M6), and where over voltage protection is provided by including a shut-off circuit (Q1, Q2) which turns “OFF” the cascode transistors (M5-M8) whenever the output voltage (Vout) exceeds the first reference voltage (Vbat) by a predetermined amount.