High Side Switch Protection via Diode in PoC Systems

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Solution Overview

Problem

Power-over-Coaxial cable systems face issues with reverse current flow due to short conditions, such as a short to an unintended power source like a battery, which can damage high side switches and other system components.

Innovation Solution

Incorporating a diode between the high side switch and the load device, configured to allow current flow from the high side switch to the load device while preventing current flow from the load device or shorted coaxial cable back towards the high side switch, thereby protecting the system components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a high side switch is used to connect or disconnect the power source from the load device, then the system can control power delivery to the load device, but the system becomes vulnerable to reverse current flow from short conditions that can damage the high side switch

Engineering Contradiction:
Improvepower delivery controlVSAvoidhigh side switch protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A diode is introduced as an intermediary component between the high side switch and the load device. The diode allows current to flow from the high side switch to the load device while blocking reverse current flow from the load device or shorted coaxial cable back towards the high side switch, thus protecting the switch from damage while maintaining power control functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the coaxial cable is directly connected to the load device without a diode, then the system has simpler circuitry, but reverse current flow from short-to-battery events can damage the high side switch and other components

Engineering Contradiction:
Improvecircuitry simplicityVSAvoidreverse current damage
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The diode serves as a protective intermediary element inserted into the circuit between the high side switch and the load device. It adds minimal complexity while effectively blocking harmful reverse current flow from short-to-battery events, preventing damage to expensive components like the high side switch.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diode utilizes the inherent property of semiconductor materials to conduct current in only one direction. This physical characteristic is leveraged to convert the potential harm of reverse current flow into a beneficial protective function, automatically preventing damage without requiring complex control circuits or active protection mechanisms.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents damage from reverse current flow, ensuring the high side switch and other components are protected from short-to-battery scenarios by allowing current to flow only in the intended direction, thus maintaining system integrity.

Implementation Method 1

a diode disposed in the HSS output line and configured to substantially eliminate current flow from the output towards the HSS, while allowing current to flow from the HSS towards the load device from the HSS

Methodology Applied
Scientific EffectDiode: Diode

Data Source

PatentUS10622803B2High side switch protection for power over coaxial cable systems
Publication Date: 2020.04.14 CONNAUGHT ELECTRONICS
  • US10622803B2 patent drawing
  • US10622803B2 patent drawing
  • US10622803B2 patent drawing

AI summary

A system having a load device coupled to an output of an electronic control unit (ECU) via a coaxial cable, and the ECU is disclosed. The ECU has a power supply configured to provide power for the load device, a power over coaxial cable (PoC) filter coupled to the output, a high side switch (HSS) coupled to the power supply and to the PoC filter via an HSS output line, and a diode disposed in the HSS output line and configured to substantially eliminate current flow from the output towards the HSS, while allowing current to flow from the HSS towards the load device from the HSS.