High-Speed Electrical Connector Mounting Interface for 70 GHz Signal Integrity

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Solution Overview

Problem

Existing electrical connectors face challenges in maintaining signal integrity and reducing crosstalk at high frequencies, which affect the speed and efficiency of signal transmission.

Innovation Solution

A mounting interface for electrical connectors is designed with specific substrate configurations, including angled signal vias and conductive traces, along with a ground layer and antipads, to minimize impedance changes and crosstalk, enabling operation up to 70 GHz.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional connector mounting interfaces are used, then manufacturing and assembly are simpler, but signal integrity deteriorates at high frequencies due to impedance changes and crosstalk

Engineering Contradiction:
Improvesignal integrityVSAvoidmounting interface complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a transition region with specific local structural features (angled signal vias, conductive traces, ground layers, antipads) that differ from the rest of the connector interface. This localized modification optimizes impedance control and reduces crosstalk specifically at the mounting interface where signals transition between connectors and the printed circuit board, without requiring changes throughout the entire connector structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes another dimension by introducing angled signal vias that extend at angles relative to the mounting interface surface, and by creating a multi-layer transition region with conductive traces and ground layers at different depths. This three-dimensional approach allows for better impedance control and signal isolation compared to conventional planar mounting interfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If signal transmission speed is increased to achieve higher data rates, then productivity improves, but signal integrity worsens due to increased susceptibility to crosstalk and impedance changes

Engineering Contradiction:
Improvedata transmission rateVSAvoidsignal integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by designing the transition region with pre-configured angled signal vias, conductive traces, and ground layers that proactively control impedance and reduce crosstalk before high-frequency signals are transmitted. This preemptive structural design ensures signal integrity is maintained from the outset of signal transmission, enabling higher data rates without compromising reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The transition region acts as an intermediary between the connector and the printed circuit board, with conductive traces and ground layers serving as mediator elements that smoothly transition signals while controlling impedance and isolating adjacent signals. This intermediary structure reduces direct coupling between signals, thereby reducing crosstalk and enabling higher transmission rates with maintained signal integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If connector density is increased to reduce system size, then area reduction is achieved, but crosstalk between adjacent connectors increases

Engineering Contradiction:
Improvesystem sizeVSAvoidcrosstalk
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies segmentation by dividing the mounting interface into distinct regions with individual transition structures for each connector signal. Each signal has its own angled via and trace path, and ground layers are segmented to provide isolation between adjacent signals. This segmentation reduces electromagnetic coupling between adjacent connectors, thereby reducing crosstalk while allowing higher connector density.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If conventional right angle connector configurations are used, then ease of manufacture is maintained, but impedance control and crosstalk reduction are insufficient at high frequencies

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidimpedance control
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the geometric parameters of the mounting interface, specifically the angles of signal vias relative to the mounting surface, the dimensions and positioning of conductive traces, and the configuration of ground layers and antipads. These parameter modifications optimize impedance control and reduce crosstalk while remaining compatible with standard manufacturing processes for printed circuit boards.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250294669A1Mounting interface for high speed electrical connector
Publication Date: 2025.09.18 AMPHENOL CORP
  • US20250294669A1 patent drawing
  • US20250294669A1 patent drawing
  • US20250294669A1 patent drawing

AI summary

Described herein are mounting interfaces for electrical connectors capable of supporting high speed signals and having high density, including up to 70 GHz and higher. Some embodiments provide a connector footprint for a substrate having a pair of signal contact pads on a surface of the substrate and a pair of connecting traces that are interior to the substrate and electrically couple the signal contact pads to a first pair of signal vias (e.g., to a routing layer of the substrate). In some embodiments, a second pair of signal vias may electrically couple the signal contact pads to the connecting traces interior to the substrate. In some embodiments, a portion of a ground layer of the substrate may separate the signal contact pads in the pair. Mounting interfaces described herein enable operation at high frequencies without resonances or other degradation of signal integrity.