High-Temperature Chamber Accessory for Dual-Zone Oven Cooking

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Solution Overview

Problem

Conventional ovens are limited in reaching high temperatures, restricting certain cooking operations due to the temperature constraints of their heating elements, particularly gas burners, which restricts the ability to achieve desired cooking results.

Innovation Solution

A cooking accessory within the oven cavity that forms a high temperature chamber, separate from the main cooking chamber, utilizing a base plate, enclosing lid, and guide plate to direct heat from a heating element, allowing for elevated temperatures up to 800°F or more, while maintaining fluid communication with the cooking chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a conventional gas burner is used in the oven cavity, then the oven can perform standard cooking operations, but the temperature is limited and cannot reach high temperatures required for certain cooking methods

Engineering Contradiction:
Improvecooking temperatureVSAvoidcooking operation versatility
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The oven cavity is segmented into two distinct chambers: a main cooking chamber for standard cooking operations and a high-temperature chamber for specialized high-temperature cooking. This segmentation allows each chamber to be optimized for its specific temperature range and cooking purpose, resolving the contradiction between temperature capability and cooking versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high-temperature chamber is designed with localized high-temperature capability (capable of reaching 800°F or more) while the main cooking chamber maintains standard operating temperatures. This local quality differentiation enables the oven to perform both standard and high-temperature cooking operations simultaneously or sequentially, achieving both temperature improvement and versatility maintenance.

Inventive Principle:
Principle #3Local quality

2Temperature

If the entire oven cavity is heated to high temperature, then high-temperature cooking can be achieved, but other cooking operations cannot be performed simultaneously

Engineering Contradiction:
Improvehigh temperature cooking capabilityVSAvoiddual cooking capability
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

By dividing the oven into separate chambers, the system enables simultaneous dual cooking operations - one chamber can maintain high temperature for pizza or bread while the other performs standard cooking, thus achieving both high temperature capability and dual cooking productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high-temperature chamber acts as an intermediary space that isolates extreme temperatures from the main cooking chamber. This intermediary structure allows high-temperature cooking without compromising the temperature control and suitability of the main chamber for other cooking operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If a high-temperature chamber is added to the oven, then high-temperature cooking operations are enabled, but the device complexity increases

Engineering Contradiction:
Improvemaximum temperatureVSAvoidchamber structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The high-temperature chamber is merged with the existing oven structure, sharing common walls, floor, and ceiling with the main cooking chamber. This combining approach enables high-temperature capability while minimizing the addition of separate structural elements, thus reducing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The partition structure serving as the wall between chambers is designed to serve multiple functions: it provides structural separation, acts as a thermal barrier, and maintains the integrity of both chambers. This multi-functionality reduces the need for additional specialized components, limiting the complexity increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-temperature cooking operations within the oven, such as pizza cooking, while maintaining a lower temperature in the main cooking chamber, allowing for dual cooking operations like potato roasting, effectively overcoming the temperature limitations of conventional ovens.

Implementation Method 1

The food item or cooking utensil may be heated by conduction, convection, or radiation

Methodology Applied
Scientific EffectConduction: Conduction (thermal)

Implementation Method 2

The food item or cooking utensil may be heated by conduction, convection, or radiation

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The food item or cooking utensil may be heated by conduction, convection, or radiation

Methodology Applied
Scientific EffectRadiation: Thermal Radiation

Implementation Method 4

a high temperature sensor positioned within the high temperature chamber, the high temperature sensor configured to monitor a temperature within the high temperature chamber

Methodology Applied
Scientific EffectThermal radiation detection: Thermal Radiation

Data Source

PatentUS11937728B2High temperature cooking accessory for an oven appliance
Publication Date: 2024.03.26 HAIER US APPLIANCE SOLUTIONS INC
  • US11937728B2 patent drawing
  • US11937728B2 patent drawing
  • US11937728B2 patent drawing

AI summary

A cooking accessory receivable within a cooking chamber of an oven appliance includes a base plate to receive a food item thereon, an enclosing lid disposed over the base plate, the enclosing lid defining a main inlet and an access opening, the main inlet being defined along the vertical direction and the access opening being defined along the transverse direction, and a guide plate attached to an interior surface of the enclosing lid above the base plate, wherein the base plate and the enclosing lid form a high temperature chamber for the food item, the high temperature chamber being in fluid communication with the cooking chamber.