High temperature solid storage, high temperature solid storage system, and method for controlling vacuum insulation
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Solution Overview
Problem
Existing high-temperature thermal storage systems suffer from significant heat losses and are unsuitable for long-term seasonal storage due to high temperatures, limiting their application to short periods, and there is a need for a technology that can efficiently utilize surplus electricity for heating during winter months while maintaining operational reliability and minimizing space requirements.
Innovation Solution
A high-temperature solid storage system with a variable vacuum insulation layer between two chambers, allowing adjustable heat transfer to a hot water system, using a high-density storage material like maghemite, integrated with vacuum insulation to minimize heat loss and regulate heat flow based on demand.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of stationary object
If high-temperature storage (up to 800°C) is used to reduce storage volume, then storage density is improved, but heat losses increase significantly
Solution Approach 1:
The patent employs a composite insulation structure combining vacuum insulation (high vacuum level) with aerogel material. This composite approach leverages the superior insulation properties of both materials: vacuum eliminates convective and conductive heat transfer, while aerogel provides additional thermal barrier with extremely low thermal conductivity. The combination enables high-temperature storage at 800°C while minimizing heat losses, resolving the contradiction between compact volume and energy conservation.
Solution Approach 2:
The patent creates a vacuum environment (inert atmosphere) within the insulation chamber to eliminate air molecules that would otherwise facilitate heat transfer through conduction and convection. By maintaining high vacuum levels in the insulation layer, the system prevents thermal energy loss while allowing the storage core to reach and maintain 800°C, thus solving the heat loss problem associated with high-temperature storage.
2Loss of energy
If conventional insulation materials are used for long-term storage, then insulation is achieved, but storage duration is limited to hours or a few days
Solution Approach 1:
The patent fundamentally changes the insulation parameter from conventional solid materials to vacuum-based insulation with aerogel enhancement. This parameter change (from solid to vacuum-aerogel composite) dramatically reduces thermal conductivity, enabling storage duration extension from hours/days to seasonal timescales. The vacuum environment eliminates molecular heat transfer mechanisms, while aerogel provides structural support and additional thermal barrier, achieving the required insulation performance for long-term storage.
Solution Approach 2:
The patent utilizes the phase transition of insulation materials from solid conventional materials to vacuum (gas phase removal). By evacuating the insulation chamber to create high vacuum, the system transitions from relying on solid material insulation to vacuum insulation, where heat transfer is minimized. This phase transition approach enables sustained high-temperature storage for seasonal durations by dramatically reducing heat loss rates.
3Quantity of substance
If large water basins are used for seasonal heat storage, then storage capacity is improved, but space requirements increase significantly
Solution Approach 1:
The patent changes the storage medium parameter from water (liquid) to high-temperature solid storage material. This parameter change enables storage at 800°C compared to water's maximum 90°C, increasing the temperature differential and enabling much higher energy density. Combined with vacuum-aerogel insulation minimizing heat losses, the system achieves seasonal storage capacity in a compact volume, resolving the contradiction between storage capacity and space requirements.
Solution Approach 2:
The patent employs a composite system combining high-temperature storage material with vacuum-aerogel insulation. This composite approach enables the storage core to maintain 800°C with minimal heat losses, achieving high energy density in a compact volume. The vacuum-aerogel composite insulation is particularly effective at these temperatures, allowing seasonal storage capacity without the large water basin volumes required by conventional systems.
4Power
If heat transfer is increased to meet heating demand, then heat flow is improved, but excessive temperatures occur on the hydraulic side exceeding boiling point
Solution Approach 1:
The patent implements dynamic control of the vacuum insulation level based on real-time monitoring of storage core temperature and heating demand. When heating demand is high, the system maintains lower vacuum levels to increase heat transfer to the hydraulic circuit. When the storage core approaches maximum temperature or heating demand is low, the system increases vacuum levels to reduce heat transfer and prevent excessive temperatures. This dynamic adjustment ensures operational reliability while meeting heating demands.
Solution Approach 2:
The patent employs a feedback control system that continuously monitors the storage core temperature and adjusts the vacuum insulation level accordingly. Temperature sensors detect the thermal state, and the control system modulates the vacuum pump operation to maintain optimal heat transfer. This feedback mechanism prevents the hydraulic side from exceeding boiling point temperatures by reducing heat transfer when the storage core becomes too hot, while still enabling sufficient heat flow during high-demand periods.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system enables efficient seasonal storage and utilization of surplus electricity for heating, reducing grid congestion and increasing the share of sustainable energy sources by minimizing mechanical components and maintaining operational reliability.
Implementation Method 1
a variable vacuum insulation (21) arranged between the first chamber wall and the second chamber wall
Implementation Method 2
The absorption of heat in the outer shell through thermal conduction allows for the construction of a closed thermal insulation envelope
Implementation Method 3
One possibility is the conversion of electricity into heat energy using resistance heating
Implementation Method 4
a storage element (11) made of a solid for storing thermal energy
Implementation Method 5
heat transfer between the first section and the storage element can be varied by changing the variable vacuum insulation (21)
Data Source
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AI summary
The present invention comprises a high-temperature solid storage system (1) for a hot water system comprising: - a first chamber (10) with a first chamber wall made of a first chamber wall material, wherein the first chamber (10) comprises a storage element (11) made of a solid for storing thermal energy; - a second chamber (20) with a second chamber wall made of a second chamber wall material, wherein the second chamber comprises: - the first chamber (10); - a variable vacuum insulation (21) arranged between the first chamber wall and the second chamber wall; and - a conduit forming a circuit with a pump, wherein the circuit is circulated by a fluid, the conduit having a first section arranged on the second chamber wall, such that heat transfer between the first section and the storage element (11) can be varied by changing the variable vacuum insulation (21).