High-Voltage Electrode Connectors With Clearance Structures

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Solution Overview

Problem

There is a need for electrodes to deliver nanosecond pulsed electric fields (nsPEFs) generated by a pulse generator to patients with minimal distortion and maximum utility and safety, particularly for treating internal cancerous tumors.

Innovation Solution

The development of high voltage electrodes and connectors that include insulative structures to provide minimum clearance distances between conductive terminals and a user, ensuring safety and effective delivery of nsPEFs, along with adjustable terminal lengths and circuitry to count and store pulse numbers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high voltage connectors and electrodes are designed to deliver nsPEFs with high peak voltages (10-500 kV/cm), then the therapeutic effectiveness is improved, but the safety risk and potential for electrical discharge increase

Engineering Contradiction:
Improvepeak voltageVSAvoidsafety risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces insulative structures (insulative boss, insulative tip housing, insulative handle housing) as intermediary elements between the high voltage conductive terminals and the user. These insulative intermediaries provide physical isolation and electrical insulation, allowing the system to maintain high peak voltages (10-500 kV/cm) for therapeutic effectiveness while preventing direct contact that would create safety risks or electrical discharge hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent addresses the safety issue not by reducing voltage magnitude but by adding a spatial dimension - minimum clearance distances. The insulative structures create physical separation (clearance distances) between conductive terminals and user-accessible areas, transforming the safety problem from an electrical field interaction to a spatial isolation problem that can be solved structurally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If insulative structures are added to provide minimum clearance distances between conductive terminals and user, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the insulative structures (insulative boss, insulative tip housing, insulative handle housing) with the existing structural components of the electrode assembly. Rather than adding separate, independent safety devices, the insulative elements are integrated into the housing and structural framework, providing both mechanical support and electrical insulation functions simultaneously, thereby minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The insulative structures serve multiple functions: they provide electrical insulation between high voltage terminals and users, maintain minimum clearance distances for safety, and simultaneously serve as structural housing components (tip housing, handle housing). This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving enhanced safety.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the electrode is designed for percutaneous use with external placement, then ease of operation is improved, but the ability to treat internal tumors is limited

Engineering Contradiction:
Improveease of operationVSAvoidtreatment capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent makes the electrode configuration dynamic and adaptable by providing both percutaneous electrode assemblies (with external placement and insulative structures) and internal electrode assemblies (with insulated conductive elements suitable for insertion into body cavities or tissues). This dynamic design allows the same basic electrode system to be configured differently based on the treatment requirement, maintaining ease of operation for percutaneous use while enabling treatment of internal tumors through appropriate internal electrode configurations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrodes ensure safe and effective delivery of nsPEFs to patients, inducing apoptosis in cancerous tumors while minimizing impact on normal cells, and stimulating an immune response against residual tumors.

Implementation Method 1

insulative structures to provide minimum clearance distances between conductive terminals and a user

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

A 'nanosecond pulsed electric field,' sometimes abbreviated as nsPEF, includes an electric field with a sub-microsecond pulse width of between 0.1 nanoseconds (ns) and 1000 nanoseconds

Methodology Applied
Scientific EffectNanosecond pulsed electric field: Electric Field

Data Source

PatentEP4218644B1High voltage connectors and electrodes for pulse generators
Publication Date: 2026.02.18 PULSE BIOSCIENCES INC
  • EP4218644B1 patent drawingFigure 1
  • EP4218644B1 patent drawingFigure 2
  • EP4218644B1 patent drawingFigure 3

AI summary

A handheld, therapeutic electrode and connector that are compatible with high voltages from a pulse generator are disclosed. The electrode includes therapeutic terminals on a tip configured to deliver high voltage pulses safely to a patient. The electrode includes sleeves, bosses, wiring channels, and other features that maximize a minimum clearance distance (across non-conductive surfaces) and air clearance between conductive connectors themselves or the connectors and a user, thus preventing dangerous arcing. Internal surfaces and seams are taken into account. The connector and its mating outlet can include similar features to maximize clearance distance. Skirts, skirt holes, and finger stops are also employed, and they can be on either the connector or outlet, or the tip or handle of the electrode.