High-Voltage Coupling Device with Elongated Condenser and Zig-Zag Divider

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Solution Overview

Problem

Existing coupling devices for high-voltage distribution cells face challenges in efficiently injecting high-frequency signals while maintaining insulation due to the large ceramic condenser occupying central space, which complicates the placement of a voltage divider and disrupts electric field distribution, compromising electrical safety.

Innovation Solution

The coupling device incorporates an elongated ceramic condenser positioned parallel to the terminal contacts within a DIN C connector, allowing space for a resistive voltage divider arranged in zig-zag form, ensuring compatible electric field distribution and separate connections for both circuits, with an outer resin element housing part of the voltage divider and a synchronization circuit for data input and measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a large ceramic condenser is used to achieve high impedance at 50 Hz and low impedance at Mhz frequencies, then the coupling function is improved, but the space available for voltage divider placement is reduced

Engineering Contradiction:
Improvecoupling functionVSAvoidspace for voltage divider
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a centralized radial arrangement to a longitudinal arrangement along the connector axis. The condenser is positioned along the central axis while the voltage divider is arranged in a zig-zag pattern parallel to the axis, utilizing the length dimension of the connector rather than competing for radial space. This dimensional reorganization allows both components to coexist without interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the connector interior into distinct functional zones: the central axis region houses the condenser for coupling functions, while the peripheral region along the axis accommodates the voltage divider resistances. This segmentation allows each component to be optimally positioned for its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the voltage divider is placed at the connection end to utilize available space, then space utilization is improved, but electric field distribution deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidelectric field distribution
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent assigns different spatial qualities to different regions: the central axis region provides a high-voltage environment suitable for the condenser, while the peripheral longitudinal region provides a lower-voltage environment suitable for the voltage divider. The zig-zag arrangement of resistances further optimizes local field distribution by distributing voltage gradients along the axis rather than concentrating them at the connection end.

Inventive Principle:
Principle #3Local quality

3Reliability

If the condenser occupies the central position, then coupling performance is improved, but the complexity of arranging both condenser and voltage divider increases

Engineering Contradiction:
Improvecoupling performanceVSAvoidarrangement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent resolves arrangement complexity by utilizing the longitudinal dimension along the connector axis. The condenser is positioned centrally along the axis, and the voltage divider is arranged in a zig-zag pattern parallel to the axis, effectively using the length of the connector to accommodate both components without complex three-dimensional routing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables effective high-frequency signal coupling with low impedance at MHz and high impedance at 50 Hz, while ensuring safe and compatible electric field distribution, allowing for accurate line voltage measurement without compromising insulation.

Implementation Method 1

The coupler comprises one or several ceramic condensers having a high impedance at 50 Hz and low impedance at frequencies of the order of Mhz

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

it has been moved parallely to an axis which would passed through the two contacts to leave a space for the resistances of a resistive voltage divider

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS8968027B2High-voltage coupling device
Publication Date: 2015.03.03 ARTECHE LANTEGI ELKARTEA
  • US8968027B2 patent drawing
  • US8968027B2 patent drawing
  • US8968027B2 patent drawing

AI summary

The present invention relates to an electric coupler for high-voltage DIN C type cells comprising a voltage divider, a condenser and two terminal contacts and wherein the condenser is elongated and its ends are in contact with the two terminals of the coupling device, occupying an axis parallel to the imaginary central axis of the connector passing through the two contacts and wherein the resistances of the divider are aligned and parallel to the mentioned axis of the zig-zag device. As a result of this arrangement the insulation can be assured and the field distributions of both systems are compatible with one another and with those of the DIN C connector.