High Voltage Electrolyte Aggregates for LCO Cathode Stability

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Solution Overview

Problem

High voltage rechargeable batteries, such as lithium metal batteries, face performance limitations due to reactivity between battery components and traditional electrolytes, leading to limited capacity utilization and structural instability at high voltages, particularly with cathode materials like lithium cobalt oxide (LCO), where only about half of the theoretical capacity can be utilized at 4.2 V.

Innovation Solution

Development of electrolytes comprising a lithium-containing active salt, an ether-based solvent, and a diluent, specifically lithium bis(fluorosulfonyl)imide (LiFSI) with DME and TTE, which form localized solvent-cation-anion aggregates, reducing free solvent molecules and enhancing stability and coulombic efficiency, allowing operation at voltages of 4.4 V or higher with improved capacity retention and cycling stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If traditional electrolytes are used in high voltage batteries, then the battery can operate at high voltage, but the electrolyte reacts with battery components causing limited capacity utilization and structural instability

Engineering Contradiction:
ImprovevoltageVSAvoidcapacity retention
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte by using localized solvent-cation-anion aggregates with specific molar ratios (1:1.2 or 1:1 of active salt to ether-based solvent), which fundamentally alters the electrolyte's chemical stability and reactivity characteristics, enabling high voltage operation without degradation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte structure consisting of multiple components (lithium-containing active salt, ether-based solvent, and diluent) that work together synergistically. The localized aggregates form a composite structure where different molecular components interact to provide both high voltage stability and capacity retention

Inventive Principle:
Principle #40Composite materials

2Temperature

If traditional electrolytes are used in high voltage batteries, then the battery can operate at high voltage, but the cathode structure becomes unstable due to phase transitions and cobalt ion dissolution

Engineering Contradiction:
ImprovevoltageVSAvoidcathode structural stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The localized solvent-cation-anion aggregates act as an intermediary layer between the cathode and bulk electrolyte. This intermediate structure prevents direct harmful interactions between traditional electrolytes and the cathode, thereby preventing cobalt ion dissolution and phase transitions while still allowing high voltage operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical environment at the cathode interface by creating localized aggregates with specific stoichiometry (1:1.2 or 1:1 molar ratios), which changes the interfacial properties and prevents detrimental electrochemical reactions that cause cathode structural degradation

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional electrolytes are used, then the battery can be manufactured with standard components, but the coulombic efficiency is limited and capacity utilization is only about half of theoretical capacity

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcapacity utilization
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent changes the concentration parameters of the electrolyte by creating localized aggregates with specific molar ratios of active salt to solvent (1:1.2 or 1:1), which fundamentally improves the electrolyte's ability to facilitate lithium ion transport and enables utilization of nearly the full theoretical capacity of the cathode material

Inventive Principle:
Principle #35Parameter changes

4Temperature

If traditional electrolytes are used at high voltage, then the battery can operate at high voltage, but the electrolyte degrades and causes cathode/electrolyte interface degradation

Engineering Contradiction:
ImprovevoltageVSAvoidcycling stability
Core Design Contradiction:
TemperatureVSDuration of action of stationary object

Solution Approach 1:

The localized solvent-cation-anion aggregates are formed in advance during electrolyte preparation, creating a pre-stabilized structure that is inherently resistant to high voltage degradation. This preliminary formation of stable aggregates prevents interface degradation during cycling, enabling long-term stability over 100 cycles or more at high voltages

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolytes enable high voltage battery systems to achieve coulombic efficiencies of 99% or higher, significantly improving capacity retention and cycling stability, surpassing conventional electrolytes, and maintaining stability over 100 cycles or more.

Implementation Method 1

form localized solvent-cation-anion aggregates, reducing free solvent molecules

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS11094966B2High efficiency electrolytes for high voltage battery systems
Publication Date: 2021.08.17 BATTELLE MEMORIAL INST
  • US11094966B2 patent drawing
  • US11094966B2 patent drawing
  • US11094966B2 patent drawing

AI summary

Disclosed herein are embodiments of an electrolyte that is stable and efficient at high voltages. The electrolyte can be used in combination with certain cathodes that exhibit poor activity at such high voltages with other types of electrolytes and can further be used in combination with a variety of anodes. In some embodiments, the electrolyte can be used in battery systems comprising a lithium cobalt oxide cathode and lithium metal anodes, silicon anodes, silicon/graphite composite anodes, graphite anodes, and the like.