High-Voltage Equipment Prognosis With Dynamic Failure Models

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Solution Overview

Problem

High voltage equipment (HVE) prognosis is challenging due to varying operating conditions, specifications, and failure modes, requiring efficient models for accurate fault prediction and maintenance scheduling across different industries and geographic locations.

Innovation Solution

A monitoring system dynamically selects and tunes models based on performance criteria, using historical data from similar HVEs to predict failure modes and provide proactive maintenance responses, incorporating machine learning, stochastic, and empirical models for improved accuracy and resource efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple models are used to handle varying operating conditions and failure modes, then prognosis accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveprognosis accuracyVSAvoidmodel selection complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system dynamically selects appropriate prognosis models based on real-time operating conditions and equipment state. Instead of using a fixed model, the system adapts model selection to match current operational context, thereby maintaining high accuracy across varying conditions without permanently increasing system complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes model parameters and selection based on operating conditions such as load, temperature, and equipment age. By adjusting which model is applied based on parameter thresholds and equipment state, the system achieves accurate prognosis across diverse operating scenarios while managing complexity through conditional model selection.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If historical data from multiple HVEs is aggregated for model tuning, then model accuracy is improved, but data processing complexity increases

Engineering Contradiction:
Improvemodel accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system segments historical data from multiple HVEs into relevant subsets based on operating conditions, equipment type, and failure modes. By processing and tuning models on segmented data rather than raw aggregated data, the system achieves accurate models while reducing the computational complexity of data processing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces intermediate data processing layers that aggregate and preprocess historical data before model tuning. These intermediary processing steps organize multi-source data into structured formats, improving model accuracy while managing the complexity of handling data from multiple HVEs.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If dynamic model selection is implemented, then prognosis reliability is improved, but computational resources consumed increase

Engineering Contradiction:
Improveprognosis reliabilityVSAvoidcomputational resource consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies partial model selection by choosing only the most appropriate model(s) for current operating conditions rather than evaluating all available models. This partial action approach maintains high prognosis reliability by selecting sufficient models without the excessive computational cost of comprehensive model evaluation.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system performs preliminary model selection based on operating condition thresholds and equipment state before detailed prognosis analysis. By pre-selecting appropriate models based on coarse-grained condition assessment, the system reduces computational resource consumption during actual prognosis generation while maintaining reliability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240028022A1Prognosis of high voltage equipment
Publication Date: 2024.01.25 HITACHI ENERGY LTD
  • US20240028022A1 patent drawing
  • US20240028022A1 patent drawing
  • US20240028022A1 patent drawing

AI summary

Various aspects of prognosis of an installed high voltage equipment (HVE) by a monitoring system are described. One or more models are dynamically selected from a plurality of models tuned from data obtained from a plurality of HVEs communicatively connected with the monitoring system. A failure mode of the installed HVE is predicted, based on input parameters associated with the installed HVE, using the one or more models. At least one prognostic response is determined for the installed HVE, based on the predicted failure mode, using the one or more models. The at least one prognostic response is provided for the installed HVE.