High-Voltage Control Circuit for Fast DC Voltage Bucking

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Solution Overview

Problem

Existing high-voltage control circuits take a long time to change DC voltage from a large value to a small value during voltage bucking, necessitating complex control algorithms and external signal processing, which complicates configuration changes when load conditions vary.

Innovation Solution

A high-voltage control circuit with a switch circuit connected in parallel to a smoothing capacitor, controlled by an amplifier that adjusts conduction based on differential voltage between a command voltage and a divided voltage, allowing for rapid discharge during voltage bucking without complex algorithms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a switch circuit is provided in parallel with a smoothing capacitor to speed up voltage bucking, then the voltage bucking time is shortened, but it requires external signal processing and complicated control algorithms

Engineering Contradiction:
Improvevoltage bucking timeVSAvoidcontrol algorithm complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent uses feedback control by comparing the actual output voltage with a reference voltage through an operational amplifier. The operational amplifier automatically generates control signals based on the voltage difference, eliminating the need for complex external control algorithms while achieving fast voltage bucking through the parallel switch circuit.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system is self-regulating through the operational amplifier that automatically adjusts the switch circuit conduction based on the real-time voltage difference between output and reference voltages. This self-service mechanism eliminates the need for external signal processing and complex control algorithms.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If discharge control is performed using external signals or processors, then voltage bucking can be controlled, but the configuration becomes complicated when load conditions change

Engineering Contradiction:
Improvevoltage control capabilityVSAvoidadaptability to load changes
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The operational amplifier-based control circuit serves multiple functions: it compares voltages, generates control signals, and adapts to different load conditions automatically. This universal control mechanism handles various load scenarios without requiring configuration changes, improving both ease of operation and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Speed

If a switch circuit is added in parallel with the smoothing capacitor, then voltage bucking speed is improved, but the device configuration becomes more complex

Engineering Contradiction:
Improvevoltage bucking speedVSAvoidcircuit configuration complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent merges the control function into the existing feedback loop by using the operational amplifier that is already part of the voltage regulation system. The switch circuit is integrated with the feedback control, combining multiple functions into a unified structure that achieves fast voltage bucking without significantly increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The circuit enables fast voltage bucking times with a simple configuration, eliminating the need for complicated control algorithms and external signal processing, and allows for efficient voltage adjustments in response to load changes.

Implementation Method 1

a feedback circuit including a first amplifier configured to amplify a differential voltage between a command voltage and a voltage value following the DC high voltage

Methodology Applied
Scientific EffectDifferential voltage amplification:

Implementation Method 2

a second amplifier configured to amplify the differential voltage. Here, conduction of the switch circuit is controlled by an output signal of the second amplifier

Methodology Applied
Scientific EffectDifferential voltage amplification:

Implementation Method 3

a smoothing capacitor configured to smooth the DC high voltage output from the high-voltage rectifier circuit

Methodology Applied
Scientific EffectCapacitance smoothing: Capacitance

Implementation Method 4

a high-voltage rectifier circuit configured to convert an AC voltage into a DC high voltage

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS12374998B2High-voltage control circuit
Publication Date: 2025.07.29 HITACHI HIGH TECH CORP
  • US12374998B2 patent drawing
  • US12374998B2 patent drawing
  • US12374998B2 patent drawing

AI summary

Provided is a high-voltage control circuit capable of shortening a time required for voltage bucking with a simple configuration without requiring a complicated control algorithm. A high-voltage control circuit 1 includes: a high-voltage rectifier circuit 100 configured to convert an AC voltage into a DC high voltage; a smoothing capacitor 140 configured to smooth the DC high voltage output from the high-voltage rectifier circuit 100; a switch circuit 102 connected in parallel to the smoothing capacitor 140; a feedback circuit 103 including an error amplifier 133 configured to amplify a differential voltage Vdf between a command voltage Viv and a divided voltage Vdv following the DC high voltage, and configured to control the high-voltage rectifier circuit 100 based on an output signal of the error amplifier 133; and an amplifier 105 configured to amplify the differential voltage Vdf. The switch circuit 102 is controlled by an output signal of the amplifier 105.