High Voltage Plasmatron for Stable Nitric Oxide Generation

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Solution Overview

Problem

Conventional high current plasmatrons used for Nitric Oxide generation face issues with electrode overheating, limited lifetime, and instability due to high energy losses and rapid electrode erosion, which limits their operational time and reliability, especially in applications requiring stability like medical treatments.

Innovation Solution

A high voltage plasmatron design with a modified power supply using a 'push-pull' schematic and a cathode with a cylindrical rod as a thermal accumulator, which reduces energy losses and stabilizes the plasma filament, allowing continuous operation without liquid cooling and minimizing power fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional high current plasmatrons are used for Nitric Oxide generation, then plasma generation capability is achieved, but electrode overheating and limited lifetime occur due to high energy losses and rapid electrode erosion

Engineering Contradiction:
Improveplasma generation powerVSAvoidelectrode lifetime and operational stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent transforms the operating parameters from conventional high current (1-1000 A) to high voltage low current (100-1000 V, 0.1-10 A) regime. This parameter change fundamentally alters the energy distribution, reducing electrode heating and erosion while maintaining plasma generation capability. The high voltage creates a more distributed energy profile along the plasma channel, preventing localized overheating at electrode surfaces.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces the conventional arc discharge mechanism with a glow discharge mechanism. This substitution changes the fundamental physics of plasma generation, using electron avalanche and ionization processes that occur at lower current densities. The glow discharge mode inherently produces less heat at the electrodes compared to arc discharge, thereby extending electrode lifetime and improving reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If conventional arc plasmatrons with liquid cooling systems are used, then electrode temperature control is improved, but device complexity and operation costs increase

Engineering Contradiction:
Improveelectrode temperature controlVSAvoidliquid cooling system requirements
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent converts the previously harmful high current density into a beneficial low current density regime. By operating at high voltage low current, the system naturally produces sufficient plasma generation while minimizing harmful thermal effects at the electrodes. This eliminates the need for complex liquid cooling systems, as the electrodes operate within acceptable temperature ranges without active cooling.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The high voltage low current plasmatron design allows the system to self-regulate electrode temperatures through the inherent characteristics of glow discharge. The lower current density automatically reduces resistive heating, and the plasma process itself maintains appropriate thermal conditions without requiring external cooling systems, thereby simplifying the overall device architecture.

Inventive Principle:
Principle #25Self-service

3Temperature

If conventional plasmatrons with short operational cycles are used, then electrode overheating is avoided during brief operation, but productivity and continuous operation capability are reduced

Engineering Contradiction:
Improveelectrode temperature managementVSAvoidcontinuous operation time and output
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent enables continuous operation by fundamentally changing the operating regime to high voltage low current. This regime produces plasma with sufficient intensity for productive output while maintaining low enough current density to prevent excessive heat accumulation. The system can therefore operate continuously for extended periods (hours to days) without electrode deterioration, enabling sustained productivity.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

By changing from high current to high voltage low current parameters, the system achieves a favorable balance between plasma generation intensity and thermal load on electrodes. The high voltage ensures adequate ionization and plasma density for productivity, while the low current keeps resistive heating minimal, allowing continuous operation without the intermittent cycling required by conventional designs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified plasmatron achieves significant reductions in power fluctuations and extends operational time, ensuring stable plasma generation suitable for medical applications by optimizing power supply and cathode design, reducing electrode erosion and overheating.

Implementation Method 1

plasma generation system includes an anode, a connecting portion, a cathode... providing an operating voltage in a range of 800-2500 volts and a current of about 0.3-0.7 A

Methodology Applied
Scientific EffectPlasma discharge: Plasma

Implementation Method 2

high voltage plasmatron for generation of Nitric Oxide... plasma generation of nitric acid

Methodology Applied
Scientific EffectElectrical discharge: Electric Arc

Implementation Method 3

cathode with a cylindrical rod as a thermal accumulator, which reduces energy losses and stabilizes the plasma filament

Methodology Applied
Scientific EffectThermal accumulation: Thermal Energy Storage

Implementation Method 4

high-temperature plasma torch... power region of conventional arc plasmatrons is 1-1000 kW

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20240276628A1System and method for plasma generation of nitric acid
Publication Date: 2024.08.15 OMNIX MEDICAL LTD
  • US20240276628A1 patent drawing
  • US20240276628A1 patent drawing
  • US20240276628A1 patent drawing

AI summary

Plasmatron includes an anode having a cylindrical proximal portion and a cylindrical distal portion, the distal portion having a smaller diameter than the proximal portion; a connecting portion connecting the proximal and distal portions and having walls oriented at 40-60 degrees to a center axis of the anode; a cathode having a generally cylindrical shape in its proximal portion and a tapering at a 30-45 degree angle to the center axis of the anode in its distal portion, with a cylindrical rod on its tip. Gap between the connecting portion of the anode and the distal portion of the cathode is double the gap between the proximal portion of the anode and the proximal portion of the cathode. High voltage power supply provides an operating voltage of 800-2500 volts and a current of 0.3-0.7 A. Length of the rod is approximately 1.5 times its diameter.