High Voltage Power Supply Circuit Topology for Image Forming Apparatus

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Solution Overview

Problem

Conventional image forming apparatuses require multiple high voltage power supplies with different specifications, leading to increased cost and circuit size due to the number of components and independent power supply circuits, necessitating a reduction in the number of power supplies while maintaining high voltage output functionality.

Innovation Solution

A high voltage power supply configuration that includes a first output unit for a predetermined polarity, multiple rectification units to separate current paths for secondary and ITB cleaning units, allowing sharing of power supplies and reducing the number of components and circuit area by using a multistage voltage doubler rectification circuit and voltage resonance circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple independent high voltage power supplies are used for secondary transfer and ITB cleaning functions, then voltage output functionality is maintained, but device complexity and circuit size increase

Engineering Contradiction:
Improvevoltage output functionalityVSAvoidnumber of power supplies
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single high voltage power supply is designed to perform multiple functions by switching between different output modes. The power supply can output positive high voltage for secondary transfer, negative high voltage for ITB cleaning, and zero voltage for other operations, replacing what would traditionally require separate dedicated power supplies for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the secondary transfer power supply and ITB cleaning power supply into one integrated high voltage power supply unit. This merging reduces the total number of power supply circuits, decreases circuit board area, and simplifies the overall system architecture while maintaining all required voltage output capabilities.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If multiple independent high voltage power supplies are used, then voltage accuracy is maintained, but manufacturing cost increases

Engineering Contradiction:
Improvevoltage accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The single power supply incorporates voltage detection circuits and control mechanisms that ensure accurate voltage output regardless of whether it is operating in positive high voltage mode, negative high voltage mode, or zero voltage mode. This universal design maintains voltage accuracy requirements while reducing the cost of manufacturing multiple separate power supply units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple independent high voltage power supplies are used, then functional independence is maintained, but circuit area increases

Engineering Contradiction:
Improvefunctional independenceVSAvoidcircuit area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent integrates multiple power supply functions into a single circuit unit, significantly reducing the circuit board area occupied by power supply components. The merged design shares common elements such as voltage detection circuits, control logic, and power switching mechanisms, while maintaining functional independence through electronic control.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a spatial arrangement of multiple independent power supply circuits to a temporal arrangement where a single power supply switches between different output states. This dimensional change from space to time allows functional independence to be maintained through time-multiplexed operation rather than spatial separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If a single high voltage power supply is used, then device complexity is reduced, but control complexity increases

Engineering Contradiction:
Improvenumber of power suppliesVSAvoidcontrol complexity
Core Design Contradiction:
Device complexityVSExtent of automation

Solution Approach 1:

The power supply incorporates voltage detection circuits that continuously monitor the output voltage and provide feedback to the control mechanism. This feedback ensures that the power supply accurately switches between positive high voltage, negative high voltage, and zero voltage states, maintaining voltage accuracy while simplifying the overall device architecture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the number of power supplies, decreases circuit size and cost, while maintaining the functionality of supplying high voltages, and allows for efficient toner transfer and cleaning processes without compromising voltage accuracy requirements.

Implementation Method 1

a plurality of rectification units connected to the output of the first high voltage output unit; a second high voltage output unit that is connected to one of the plurality of rectification units and outputs a high voltage having a polarity opposite to the predetermined polarity

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

multistage voltage doubler rectification circuit

Methodology Applied
Scientific EffectVoltage doubling:

Implementation Method 3

voltage resonance circuit

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS9229376B2High voltage power supply and image forming apparatus
Publication Date: 2016.01.05 CANON KK
  • US9229376B2 patent drawing
  • US9229376B2 patent drawing
  • US9229376B2 patent drawing

AI summary

A high voltage power supply including a first high voltage output unit that outputs a high voltage having a predetermined polarity, and including second and third high voltage output units that output a high voltage having a polarity opposite to the predetermined polarity. Rectification units that are connected to the first high voltage output unit separate a current path to the second high voltage output unit from a current path to the third high voltage output unit.