Hinge Covering Element with Positioning Projections for Extended Adjustment Range

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Solution Overview

Problem

Existing hinge arrangements in door and window joinery have a limited range of adjustment due to a narrow gap between the hinge member and the frame, which restricts the positioning of the hinge member relative to the frame assembly, and this is aesthetically and operationally suboptimal.

Innovation Solution

A covering element with a specific design featuring L-shaped or C-shaped cross-sections, including central and side arms, and positioning projections that extend from the central arm, allowing for increased adjustment range without enlarging the gap, and providing protection against damage and unauthorized access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the gap width between the hinge member and the frame is kept narrow for aesthetic and security reasons, then the aesthetic appeal and security are improved, but the adjustment range of the hinge member is limited

Engineering Contradiction:
Improveaesthetic appealVSAvoidadjustment range
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The covering element extends in the longitudinal direction of the frame element, utilizing the third dimension (length along the frame) to provide adjustment capability without increasing the transverse gap width. This allows the hinge member to be positioned at multiple locations along the longitudinal axis while maintaining a narrow gap for aesthetic purposes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The covering element acts as an intermediary structure that bridges the gap between the hinge member and the frame. It provides positioning projections that engage with corresponding features on the hinge member, enabling adjustment while maintaining the narrow gap appearance from the exterior.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the gap width between the hinge member and the frame is kept narrow for security reasons to prevent unauthorized access, then security is improved, but the adjustment range of the hinge member is limited

Engineering Contradiction:
ImprovesecurityVSAvoidadjustment range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The covering element utilizes the longitudinal dimension of the frame element to provide multiple positioning options for the hinge member. By extending along the length of the frame element with positioning projections, it enables adjustment range in the longitudinal direction while maintaining a narrow transverse gap width for security purposes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The covering element is divided into multiple sections along its longitudinal axis, with positioning projections at different locations. This segmentation allows the hinge member to be positioned at multiple discrete locations along the frame element, providing adjustment capability without requiring a wider gap.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If the covering element is designed with multiple positioning projections to increase adjustment range, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveadjustment rangeVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The covering element serves multiple functions simultaneously: it provides aesthetic coverage, ensures security by maintaining a narrow gap, enables adjustment through positioning projections, and protects the hinge adjusting notch. This multi-functionality reduces the need for separate components, thereby managing complexity while providing comprehensive adjustment capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The covering element combines several functions into a single integrated component: aesthetic coverage, security maintenance, adjustment positioning, and notch protection. By merging these functions into one element rather than using separate components, the overall device complexity is reduced while achieving the desired adjustment range.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3792442B1Covering element for a hinge adjusting notch of a frame assembly and a frame assembly comprising such a covering element
Publication Date: 2022.11.09 WALA SPOLKA Z O O
  • EP3792442B1 patent drawingFigure 1~2
  • EP3792442B1 patent drawingFigure 3~6
  • EP3792442B1 patent drawingFigure 7~12

AI summary

The invention relates to a covering element (1) of a hinge adjusting notch (51) in an edge of an element (61) of a frame assembly (6) defined by a longitudinal projection (5) with a curved cross-section. A covering element (1) according to the invention comprises a main part (2) with an L-shaped cross section comprising a central arm (21) and a side arm (22), wherein the main part (2) at both ends transforms into bent parts (3) with L-shaped cross sections comprising central arms (31) and side arms (32), wherein the side arms (22, 32) of the main part (2) and the bent parts (3) are on the same plane, and the central arms (31) of the bent parts (3) extend from the central arm (21) of the main part (2) in the direction of the longitudinal axis (01) of the central arm (21) of the main part (2) and are bent with respect to the plane of the central arm (21) of the main part (2) in the opposite direction relative to the direction of a projection of the side arm (22) of the main part (2), and wherein the bent parts (3) comprise first positioning projections (33) protruding from their central arms (31) at transverse displacement distances (D1) from their side arms (32) and at depth displacement distances (D2) from the ends of the central arms (31) of the bent part (3) in the direction perpendicular relative to the plane of the central arm (21) of the main part (2), wherein the first positioning projections (33) define transverse positioning edges (331) preferably forming positioning planes on the side of the side arms (32) of the bent parts (3) and recessed positioning edges (332) preferably forming positioning planes on the side of the ends of the central arms (31) of the bent parts (3), and the main part (2) comprises at least one second positioning projection (23) protruding from its central arm (21) at a second transverse distance (D3) from its side arm (32), preferably equal to the transverse distance (D1) of the first positioning projections (33), wherein the second positioning projection (23) defines a transverse positioning edge (231) on the side of the central arm (21) of the main part (2).